IP Library › Granted Patent US 12,434,106
Granted Patent B2
US 12,434,106 · App. 17/338,132 · Granted Oct 7, 2025

Edge protector mat

Inventors: Edward Ratigan (Graham, NC); Michael Ratigan (Elon, NC)
Assignee: Fjord, Inc.
A63B29/02
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Quick Facts
Patent No.
US 12,434,106
App. No.
17/338,132
Granted
Oct 7, 2025
Kind
B2
Abstract

An edge protector mat is formed from a mat with a top surface, a bottom surface, and a number of metal bars. The top surface contains a number of receptacles grouped into one or more pairs sized, shaped, and otherwise configured to receive opposing ends of the metal bars therein. Each of the metal bars define opposing ends, different ones of which are positioned within corresponding ones of the pair of the receptacles of the top surface. The metal bars are configured to prevent friction from being imparted onto the mat. At least one pair of the receptacles are positioned opposite one another on the mat allowing receipt of different portions of at least one of the metal bars.

Claims (23)

1. An edge protector mat comprising:

a mat formed from multiple layers and defining a top surface and a bottom surface, the top surface including one or more pairs of receptacles, and a loop receptacle positioned between the one or more pairs of receptacles; and

one or more removable members defining opposing ends, each of the opposing ends positioned within one of the receptacles of the one or more pairs of receptacles, and a portion positioned within the loop receptacle, the one or more removable members configured to prevent friction and/or heat from being imparted onto the mat, where one or more of the multiple layers are secured by reflective stitching, wherein the top surface is a 1000 denier nylon material, wherein a first intermediate layer is a three-dimensional textile; wherein a second intermediate layer is selected from a 1000 denier nylon material and/or a 1680 denier nylon material; and wherein the bottom surface defines an herringbone nylon weave material with 0.25 inch thick nylon webbing.

2. The edge protector mat of claim 1 , wherein the mat is formed from a deformable, continuous web.

3. The edge protector mat of claim 1 , wherein the mat defines a shape of a rectangle including four sides and four corners.

4. The edge protector mat of claim 1 , wherein the one or more removable members are defined as rods.

5. The edge protector mat of claim 4 , wherein the one or more removable members are formed from a metallic material.

6. The edge protector mat of claim 1 , wherein the one or more pairs of receptacles are defined as fixed receptacles and/or fastener receptacles.

7. The edge protector mat of claim 1 , wherein the one or more pairs of receptacles are oriented into one or more rows of receptacles, and wherein the one or more rows of receptacles on the top surface are laterally positioned six inches apart from one another.

8. The edge protector mat of claim 7 , wherein at least two of the one or more pairs of receptacles are longitudinally positioned one to two inches apart from one another.

9. The edge protector mat of claim 1 , wherein the one or more pairs of receptacles are affixed to the top surface by sewing, gluing, or by hook and loop.

10. The edge protector mat of claim 1 , whereby the thickness of the mat is defined as 0.25 to 0.5 of an inch.

11. The edge protector mat of claim 1 , wherein the top surface further comprises a 1000 denier ballistic nylon in a hi-vis color, wherein the bottom surface further comprises a woven black nylon weave in a herringbone pattern, whereby reflective stitching secures the top surface to the bottom surface.

12. The edge protector mat of claim 1 , wherein the mat further defines a hanging loop secured on each corner of the mat.

13. The edge protector mat of claim 1 , wherein the mat defines longitudinal and lateral edges, wherein the mat comprises reflective strips at the longitudinal and lateral edges on the top surface of the mat.

14. An edge protector mat comprising

a planar mat defined by a deformable, continuous web forming a rectangular shape having four sides and four corners, wherein the planar mat defines a pair of opposingly oriented longitudinal edges and a pair of opposingly oriented lateral edges, the planar mat formed from multiple layers and defining a top surface and a bottom surface, the top surface including one or more pairs of receptacles and a loop receptacle positioned between the one or more pairs, wherein the one or more pairs of receptacles are oriented into one or more rows and wherein the one or more rows of receptacles on the top surface are laterally positioned six inches apart from one another; and

one or more removable, metallic rods, each rod positioned within one pair of the one or more pairs of receptacles and the loop receptacle of the top surface, each rod configured to prevent friction from being imparted onto the planar mat;

whereby at least one pair of the one or more pairs of receptacles are positioned in laterally opposing relation on the planar mat so as to receive different portions of at least one of the metallic rods therein; wherein the top surface is a 1000 denier nylon material, wherein a first intermediate layer is a three-dimensional textile; wherein a second intermediate layer is selected from a 1000 denier nylon material and/or a 1680 denier nylon material; and wherein the bottom surface defines an herringbone nylon weave material with 0.25 inch thick nylon webbing.

15. The edge protector mat of claim 14 , wherein at least two of the receptacles of the one or more pairs of receptacles are longitudinally positioned one to two inches apart from one another.

16. The edge protector mat of claim 14 , wherein the planar mat comprises one or more visual safety indicators.

17. The edge protector mat of claim 14 , wherein the planar mat defines longitudinal and lateral edges, wherein the planar mat comprises reflective strips at the longitudinal and lateral edges on the top surface of the planar mat.

18. The edge protector mat of claim 14 , wherein the planar mat further defines a hanging loop secured on each corner of the planar mat.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2025
From: RATIGAN, EDWARD; RATIGAN, MICHAEL
To: FJORD, INC.
Reel/Frame 070306/0033 →
Continuity (1)
Related Publication 20220387856A1 · Dec 8, 2022
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