IP Library › Granted Patent US 12,434,567
Granted Patent B2
US 12,434,567 · App. 18/405,488 · Granted Oct 7, 2025

Systems and methods for motor torque control for universal joint correction

Inventor: Mark Summer (Perrysburg, OH)
Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
B60L15/20B60K1/00B60K17/16B60L2240/421B60L2240/423B60L2240/461B60L2240/486
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Quick Facts
Patent No.
US 12,434,567
App. No.
18/405,488
Granted
Oct 7, 2025
Kind
B2
Abstract

Methods and systems are provided for operating a vehicle system, including determining a motion of a universal joint in a drive axle assembly of the vehicle system and adjusting a speed of a motor of the vehicle system based on the motion of the universal joint.

Claims (25)

1. A method for operating a vehicle system, comprising:

determining a motion of a universal joint in a drive axle assembly of the vehicle system; and

adjusting a speed of a motor of the vehicle system based on the motion of the universal joint.

2. The method of claim 1 , wherein determining the motion of the universal joint comprises determining the motion of the universal joint based on a speed of an input shaft and a speed of an output shaft of the universal joint.

3. The method of claim 1 , wherein determining the motion of the universal joint comprises determining the motion of the universal joint based on a steering wheel angle of the vehicle system, a rotational position of a wheel coupled to a drive axle of the drive axle assembly via the universal joint, and a speed of the wheel.

4. The method of claim 1 , wherein adjusting the speed of the motor comprises adjusting the speed of the motor based on a correction torque determined based on the motion of the universal joint.

5. The method of claim 4 , wherein determining the correction torque based on the motion of the universal joint comprises calculating a simulated speed of a differential of the drive axle assembly based on the motion of the universal joint, calculating an acceleration of the drive axle assembly based on the simulated speed, and determining the correction torque based on the acceleration of the drive axle assembly.

6. The method of claim 5 , wherein the universal joint is a first universal joint, and further comprising determining a motion of a second universal joint in the drive axle assembly and adjusting the speed of the motor based on the motion of the first universal joint and the motion of the second universal joint.

7. The method of claim 6 , wherein adjusting the speed of the motor based on the motion of the first universal joint and the motion of the second universal joint comprises calculating the simulated speed of the differential based on the motion of the first universal joint and the motion of the second universal joint.

8. A method, comprising:

adjusting a speed of an electric motor of a vehicle based on a simulated differential acceleration, the simulated differential acceleration determined based on a first shaft acceleration of a first shaft coupled to a first wheel of the vehicle via a first universal joint and a second shaft acceleration of a second shaft coupled to a second wheel of the vehicle via a second universal joint.

9. The method of claim 8 , further comprising calculating the first shaft acceleration of the first shaft based on an angle of a steering wheel of the vehicle, a rotational position of the first wheel, and a rotational speed of the first wheel.

10. The method of claim 9 , further comprising calculating the second shaft acceleration of the second shaft based on the angle of the steering wheel of the vehicle, a rotational position of the second wheel, and a rotational speed of the second wheel.

11. The method of claim 8 , wherein adjusting the speed of the electric motor based on the simulated differential acceleration comprises determining a correction torque based on the simulated differential acceleration and adjusting the speed of the electric motor by adding the correction torque to a commanded torque.

12. The method of claim 11 , wherein determining the correction torque based on the simulated differential acceleration comprises multiplying the simulated differential speed by a gain that is selected based on a current gear state and motor inertia.

13. A system, comprising:

a front axle comprising a first shaft coupled to a right wheel via a first universal joint and a second shaft coupled to a left wheel via a second universal joint;

a differential coupled to the front axle;

an electric motor coupled to the differential; and

a controller configured to adjust a speed of the electric motor based on a simulated acceleration of the differential, the simulated acceleration of the differential determined based on a first shaft acceleration of the first shaft and a second shaft acceleration of the second shaft.

14. The system of claim 13 , wherein the controller is configured to determine a torque command based on a position of an accelerator pedal and adjust the speed of the electric motor based on the torque command and a correction torque determined based on the simulated acceleration of the differential.

15. The system of claim 14 , wherein the controller is configured to determine the correction torque by multiplying the simulated acceleration of the differential by a gain determined based on a current gear state.

16. The system of claim 15 , wherein the controller is configured to adjust the speed of the electric motor based only on the torque command when the correction torque is below a threshold value.

17. The system of claim 13 , wherein the controller is configured to calculate the first shaft acceleration of the first shaft based on an angle of a steering wheel, a rotational position of the first wheel, and a rotational speed of the first wheel.

18. The system of claim 13 , wherein the controller is configured to calculate the second shaft acceleration of the second shaft based on the angle of the steering wheel, a rotational position of the second wheel, and a rotational speed of the second wheel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2024
From: SUMMER, MARK
To: DANA AUTOMOTIVE SYSTEMS GROUP, LLC
Reel/Frame 066035/0993 →
Continuity (2)
Provisional Application 63480650 · Jan 19, 2023
Related Publication 20240246423A1 · Jul 25, 2024
References Cited (2)
US 11272929B2 · Williams et al. · 2022 [cited by applicant]
US 20180339698A1 · Höck · 2018 [cited by examiner]