IP Library › Granted Patent US 12,435,502
Granted Patent B2
US 12,435,502 · App. 18/035,978 · Granted Oct 7, 2025

Flush valve and toilet assembly

Inventor: Richard B. Sudol, Jr. (Plainfield, NJ)
Assignee: AS America, Inc.
E03D11/18E03D11/02
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Quick Facts
Patent No.
US 12,435,502
App. No.
18/035,978
Granted
Oct 7, 2025
Kind
B2
Abstract

A toilet assembly, comprising a toilet tank to hold flush water; a flush valve assembly positioned in the toilet tank; a toilet bowl; and a trapway in flow communication with the toilet bowl; wherein the trapway comprises a sump trap, a first upstream weir, a lower trap, and a second downstream weir, and wherein the first upstream weir is positioned about 2.0 inches or more vertically above a highest point of a trapway inlet.

Claims (32)

1. A toilet assembly, comprising

a toilet tank to hold flush water;

a flush valve assembly positioned in the toilet tank;

a toilet bowl;

a trapway in flow communication with the toilet bowl;

a container positioned in the toilet tank, and

a conduit extending from an interior of the container to the trapway,

wherein

the container is in flow communication with the toilet tank, the container having an open lower end and a closed upper end,

the trapway comprises a sump trap, a first upstream weir, a lower trap, and a second downstream weir, and

the conduit is coupled to the trapway at a position between the sump trap and the lower trap, and provides flow communication between the container and the trapway,

the first upstream weir is positioned 2.0 inches or more vertically above a highest point of a trapway inlet,

the sump trap contains a toilet bowl water seal between flush cycles,

the first upstream weir is positioned at a vertically higher point than the toilet bowl water seal,

the toilet assembly comprises an air volume defined by an upper end of the container, the conduit, and a portion of the trapway between the sump trap and the lower trap between flush cycles, and

the air volume is under a positive pressure above atmospheric pressure.

2. The toilet assembly according to claim 1 , wherein the first upstream weir is positioned 2.5 inches or more vertically above the trapway inlet highest point.

3. The toilet assembly according to claim 1 , wherein the first upstream weir is positioned 3.0 inches or more vertically above the trapway inlet highest point.

4. The toilet assembly according to claim 1 , wherein the first upstream weir is positioned 0.2 inches or more above the toilet bowl water seal.

5. The toilet assembly according to claim 4 , wherein the first upstream weir is positioned 0.4 inches or more above the toilet bowl water seal.

6. The toilet assembly according to claim 1 , wherein the positive pressure is 0.5 cm of water or more above atmospheric pressure.

7. The toilet assembly according to claim 1 , wherein, when between flush cycles, the container contains a toilet tank water portion and an air portion.

8. The toilet assembly according to claim 7 , wherein an upper end of the conduit is configured to be positioned in the air portion.

9. The toilet assembly according to claim 8 , wherein, upon opening the flush valve to initiate a flush cycle, reduced pressure is created in the air volume.

10. The toilet assembly according to claim 8 , wherein, upon re-filling the toilet tank with water to end a flush cycle, increased pressure is created in the air volume.

11. The toilet assembly according to claim 1 , wherein the positive pressure is from about 0.5 cm to 5.0 cm of water above atmospheric pressure.

12. The toilet assembly according to claim 1 , wherein the container comprises a continuous side wall and a top, upper end wall.

13. The toilet assembly according to claim 1 , wherein the container comprises a box-like shape or an irregular box-like shape.

14. The toilet assembly according to claim 1 , wherein the conduit comprises a backflow preventer.

15. The toilet assembly according to claim 1 , wherein the flush valve assembly comprises a valve body extending from a valve inlet to a valve outlet and a valve cover having a seal to enclose the valve inlet.

16. The toilet assembly according to claim 15 , wherein the flush valve assembly comprises a chain or lever coupled to the valve cover.

17. The toilet assembly according to claim 16 , wherein a container upper end comprises an opening to receive the chain or lever, the container opening comprising a continuous wall extending downward from the container upper end.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2024
From: SUDOL, RICHARD B., JR.
To: AS AMERICA, INC.
Reel/Frame 068702/0660 →
Continuity (2)
Provisional Application 63117216 · Nov 23, 2020
Related Publication 20230417039A1 · Dec 28, 2023
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