IP Library › Granted Patent US 12,435,590
Granted Patent B2
US 12,435,590 · App. 18/666,429 · Granted Oct 7, 2025

Radial cutting apparatus with swirl diverter

Inventor: Michael C. Robertson (Mansfield, TX)
Assignee: Robertson Intellectual Properties, LLC
E21B29/02E21B41/0078
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Quick Facts
Patent No.
US 12,435,590
App. No.
18/666,429
Granted
Oct 7, 2025
Kind
B2
Abstract

A radial cutting apparatus with a swirl diverter. The radial cutting apparatus is adapted to be conveyed within a conduit disposed within a wellbore and to cut the conduit. The radial cutting apparatus comprises a body, a combustible material configured to produce combustion products when the combustible material is ignited, and a swirl diverter configured to direct the combustion products radially outward toward the conduit. The combustible material is disposed within the body. The swirl diverter is disposed at least partially within the body. The swirl diverter comprises helical grooves extending from a first end of the swirl diverter to a second end of the swirl diverter. The helical grooves are configured to rotate the combustion products as the combustion products flow along the helical grooves from the first end of the swirl diverter to the second end of the swirl diverter.

Claims (37)

1. An apparatus adapted to be conveyed within a conduit disposed within a wellbore and to cut the conduit, wherein the apparatus comprises:

a body;

a combustible material configured to produce combustion products when the combustible material is ignited, wherein the combustible material is disposed within the body; and

a swirl diverter configured to direct the combustion products radially outward toward the conduit for cutting the conduit, wherein the swirl diverter comprises helical grooves extending from an upper end of the swirl diverter to a lower end of the swirl diverter, wherein the upper end of the swirl diverter is disposed within the body and the lower end of the swirl diverter is disposed outside of the body such that the helical grooves extend from within the body to outside of the body, and wherein the helical grooves are configured to rotate the combustion products as the combustion products flow along the helical grooves from the upper end of the swirl diverter to the lower end of the swirl diverter.

2. The apparatus of claim 1 , wherein the combustion products impart a rotational thrust to the swirl diverter as the combustion products flow along the helical grooves thereby causing at least a portion of the apparatus to rotate.

3. The apparatus of claim 1 , further comprising a nozzle disposed within the body between the combustible material and the swirl diverter, wherein the nozzle is configured to direct the combustion products axially toward the helical grooves such that the combustion products flow along the helical grooves.

4. The apparatus of claim 1 , wherein the swirl diverter further comprises an annular seat at the lower end of the swirl diverter, and wherein the annular seat is configured to direct the combustion products radially outward toward the conduit.

5. The apparatus of claim 4 , wherein the annular seat extends perpendicularly with respect to a central axis of the swirl diverter.

6. The apparatus of claim 4 , wherein the annular seat is disposed outside of the body.

7. The apparatus of claim 1 , wherein the swirl diverter has an outer diameter that increases from the upper end of the swirl diverter to the lower end of the swirl diverter.

8. The apparatus of claim 1 , wherein:

the swirl diverter further comprises helical vanes extending from the upper end of the swirl diverter to the lower end of the swirl diverter;

two adjacent ones of the helical vanes define each one of the helical grooves; and

the helical vanes have an outer diameter that increases from the upper end of the swirl diverter to the lower end of the swirl diverter.

9. An apparatus adapted to be conveyed within a conduit disposed within a wellbore and to cut the conduit, wherein the apparatus comprises:

a body;

a combustible material configured to produce combustion products when the combustible material is ignited, wherein the combustible material is disposed within the body; and

a swirl diverter configured to direct the combustion products radially outward toward the conduit for cutting the conduit, wherein the swirl diverter comprises an upper end disposed within the body and a lower end disposed outside of the body, wherein the swirl diverter comprises helical grooves extending from the upper end of the swirl diverter to the lower end of the swirl diverter such that the helical grooves at the upper end of the swirl diverter are within the body and the helical grooves at the lower end of the swirl diverter are outside of the body, and wherein the combustion products impart a rotational thrust to the swirl diverter as the combustion products flow along the helical grooves thereby causing at least a portion of the apparatus to rotate.

10. The apparatus of claim 9 , wherein:

the swirl diverter further comprises an annular seat at the lower end of the swirl diverter;

the annular seat is disposed outside of the body; and

the annular seat is configured to direct the combustion products radially outward toward the conduit.

11. The apparatus of claim 10 , wherein the annular seat extends perpendicularly with respect to a central axis of the swirl diverter.

12. The apparatus of claim 9 , wherein the swirl diverter has an outer diameter that increases from the upper end of the swirl diverter to the lower end of the swirl diverter.

13. The apparatus of claim 9 , wherein:

the swirl diverter further comprises helical vanes extending from the upper end of the swirl diverter to the lower end of the swirl diverter;

two adjacent ones of the helical vanes define each one of the helical grooves; and

the helical vanes have an outer diameter that increases from the upper end of the swirl diverter to the lower end of the swirl diverter.

14. An apparatus adapted to be conveyed within a conduit disposed within a wellbore and to cut the conduit, wherein the apparatus comprises:

a body;

a combustible material configured to produce combustion products when the combustible material is ignited, wherein the combustible material is disposed within the body; and

a swirl diverter comprising helical vanes and an annular seat, wherein at least a portion of the helical vanes are disposed within the body and the annular seat is disposed outside of the body, wherein the helical vanes are configured to direct flow of the combustion products in a helical manner, and wherein the annular seat is configured to direct flow of the combustion products radially outward toward the conduit for cutting the conduit.

15. The apparatus of claim 14 , further comprising a nozzle disposed within the body between the combustible material and the swirl diverter, wherein the nozzle is configured to direct the combustion products axially toward the helical vanes such that the combustion products flow along the helical vanes.

16. The apparatus of claim 14 , wherein the combustion products impart a rotational thrust to the swirl diverter as the combustion products flow along the helical vanes thereby causing at least a portion of the apparatus to rotate.

17. The apparatus of claim 14 , wherein the annular seat extends perpendicularly with respect to a central axis of the swirl diverter.

18. The apparatus of claim 14 , wherein the annular seat is disposed at a lower end of the helical vanes, and wherein the annular seat is configured to direct the combustion products flowing along the helical vanes radially outward toward the conduit.

19. The apparatus of claim 14 , wherein the helical vanes have an outer diameter that increases from an upper end of the helical vanes to a lower end of the helical vanes, and wherein the annular seat is disposed at the lower end of the helical vanes.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2024
From: ROBERTSON, MICHAEL C.
To: MCR OIL TOOLS, LLC
Reel/Frame 067657/0318 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2024
From: MCR OIL TOOLS, LLC
To: ROBERTSON INTELLECTUAL PROPERTIES, LLC
Reel/Frame 067657/0507 →
Continuity (2)
Continuation 17856709 · Jul 1, 2022
Related Publication 20240301760A1 · Sep 12, 2024
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