IP Library › Granted Patent US 12,435,720
Granted Patent B2
US 12,435,720 · App. 18/576,167 · Granted Oct 7, 2025

Rotary piston compressor

Inventor: Florian Karl Ausserer (Dornbirn, AT)
F04C18/22F01C19/08F04C27/002F04C27/005F04C2210/222F04C2240/20
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Quick Facts
Patent No.
US 12,435,720
App. No.
18/576,167
Granted
Oct 7, 2025
Kind
B2
Abstract

A rotary piston compressor for compressing gas, in particular carbon dioxide, in which a side wall face of a housing side wall and a respective planar sealing face of a respective housing cover enclose a working chamber and a rotary piston is rotatably mounted in the working chamber on an eccentric. A respective planar-seal receiving channel is formed in the piston bases of the rotary piston and a planar seal is arranged in each of the planar-seal receiving channels. To press the seal surface of the respective planar seal against the respective planar sealing face, lateral-surface openings in the piston lateral surface of the rotary piston have a pressure-transmitting connection to the respective planar-seal receiving channel via pressure leadthrough lines, formed inside the rotary piston and each open into the respective planar-seal receiving channel on a side of the respective planar seal facing away from the seal surface.

Claims (29)

1. A rotary piston compressor for compressing gas, the rotary piston compressor comprising:

a working housing;

a rotary piston;

the working housing has a housing side wall and two housing covers arranged on oppositely situated sides of the housing side wall;

a side wall face of the housing side wall and a respective planar sealing face of the respective housing cover enclose a working chamber arranged in the working housing; and

an eccentric on which the rotary piston is rotatably mounted in the working chamber;

a gas inlet for introducing the gas to be compressed into the working chamber;

a gas outlet with a pressure-relief outlet valve for discharging the compressed gas from the working chamber;

the rotary piston has two piston bases, which face toward a respective one of the planar sealing faces of the housing covers, and a piston lateral surface which faces toward the side wall face of the housing side wall;

a respective planar-seal receiving channel is formed in the piston bases;

a planar seal is arranged in each of the planar-seal receiving channels, the planar seals each have a seal surface for contacting one of the planar sealing faces of the housing covers;

wherein to press the seal surface of the respective planar seal against the respective planar sealing face, lateral-surface openings are formed in the piston lateral surface of the rotary piston, the lateral-surface openings have a pressure-transmitting connection to the respective planar-seal receiving channel via pressure leadthrough lines, which are formed inside the rotary piston and each open into the respective planar-seal receiving channel on a side of the respective planar seal that faces away from the seal surface; and

wherein the rotary piston has two or more corner regions, and the planar seals are each sealed, with respect to the planar-seal receiving channel that receives them, in the corner regions of the rotary piston on a side thereof facing away from the respective seal surface.

2. The rotary piston compressor as claimed in claim 1 , wherein the pressure leadthrough lines are at least one of: tubular, formed as a bore, or formed as a sequence of bores inside the rotary piston that lead into one another.

3. The rotary piston compressor as claimed in claim 1 , wherein the lateral-surface openings are formed in the piston lateral surface at a distance from the piston bases.

4. The rotary piston compressor as claimed in claim 1 , wherein the planar seals are each injected in the respective planar seal receiving channel as an injection molded part, or the planar seals are each printed in the respective planar-seal receiving channel as a 3D printed part, or in planar seals are each pressed in the respective planar-seal receiving channel as a molded pressed part.

5. The rotary piston compressor as claimed in claim 1 , wherein the planar seals are each prefabricated as an insert part and inserted in the respective planar-seal receiving channel.

6. The rotary piston compressor as claimed in claim 1 , wherein the pressure leadthrough lines are each covered by a cap in a region of a opening thereof into the respective planar-seal receiving channel.

7. The rotary piston compressor as claimed in claim 1 , wherein the planar seals are intrinsically each formed in one piece in one of the planar-seal receiving channels in one of the piston bases.

8. The rotary piston compressor as claimed in claim 1 , wherein the side wall face of the housing side wall has a completely or at least partially trochoidal form when viewed in a sectional plane parallel to the planar sealing faces of the housing covers.

9. The rotary piston compressor as claimed in claim 1 , wherein the rotary piston has two or more corner regions.

10. The rotary piston compressor as claimed in claim 9 , wherein the piston bases are each delimited by a boundary line in a region between two respective ones of the corner regions of the rotary piston, and the boundary lines are each in a form of an envelope of an array of trochoid curves.

11. The rotary piston compressor as claimed in claim 9 , wherein a respective radial seal for sealing the rotary piston with respect to the side wall face of the housing side wall is arranged in the corner regions, and a respective elastic element, pointing toward the rotary piston, for pressing the respective radial seal against the side wall face of the housing side wall is integrally molded in one piece on the radial seals.

12. The rotary piston compressor as claimed in claim 11 , wherein the planar seals each have contact faces for pressing the respective radial seal against the side wall face of the housing side wall.

13. The rotary piston compressor as claimed in claim 9 , wherein the planar seals are each sealed, with respect to the planar-seal receiving channel that receives them, in the corner regions of the rotary piston on a side thereof facing away from the respective seal surface.

14. The rotary piston compressor as claimed in claim 1 , wherein a respective radial seal for sealing the rotary piston with respect to the side wall face of the housing side wall is arranged in the corner regions.

15. The rotary piston compressor as claimed in claim 14 , wherein the radial seals are formed of a polymer or a polymer comprising at least one of a dry lubricant or reinforcing fibers.

16. The rotary piston compressor as claimed in claim 1 , wherein the planar seals are formed of a polymer or a polymer comprising at least one of a dry lubricant or reinforcing fibers.

17. The rotary piston compressor as claimed in claim 1 , wherein the housing side wall and the housing cover each have a main body made of an aluminum alloy or a cast iron and a coating, which is applied to the main body to form the side wall face of the housing side wall and the planar sealing faces of the housing covers, and the coating is comprises a nickel-phosphorus layer or an aluminum-oxide layer or a dry-film lubricating layer or a combination of at least two of these layers.

Continuity (1)
Related Publication 20240369061A1 · Nov 7, 2024
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