Granted Patent B2

US 12,435,838 · App. 17/881,773 · Granted Oct 7, 2025

Inventor: Yun Sik Kim (Seoul, KR)

Assignees: HYUNDAI MOTOR COMPANY; KIA CORPORATION

F17C13/025B60L50/70F17C5/007H01M8/04089H01M8/04201H01M8/04388H01M8/04686H01M8/04753F17C2205/0326F17C2205/0338F17C2221/012F17C2250/032F17C2250/043F17C2250/0694F17C2270/0168F17C2270/0184H01M2250/20

Abstract

Claims (62)

1. A hydrogen storage system comprising:

a detection device configured to detect a first hydrogen pressure decompressed by a regulator using a first pressure sensor in the hydrogen storage system; and

a processor configured to predict generation of noise at the regulator based on a change rate of the first hydrogen pressure during hydrogen charging, and to stop the hydrogen charging;

wherein the processor is further configured to:

classify a charging state into at least two or more steps depending on the first hydrogen pressure;

calculate a first hydrogen pressure slope during a time different for each classified charging state;

compare the calculated first hydrogen pressure slope with a reference pressure slope matching the classified charging state; and

transmit a charging stop signal when the calculated first hydrogen pressure slope is not less than the reference pressure slope matching the classified charging state.

2. The hydrogen storage system of claim 1 , wherein the processor is further configured to:

compare the first hydrogen pressure with a predetermined minimum reference pressure; and

start control according to safety logic when the first hydrogen pressure is not less than the predetermined minimum reference pressure.

3. The hydrogen storage system of claim 1 , wherein the processor is further configured to:

calculate a first hydrogen pressure slope using the first hydrogen pressure measured during a predetermined time interval;

compare the calculated first hydrogen pressure slope with a predetermined reference slope; and

transmit a charging stop signal when the calculated first hydrogen pressure slope is not less than the predetermined reference slope;

wherein the hydrogen charging is maintained as the processor calculates the first hydrogen pressure slope, and determines the first hydrogen pressure slope is less than the predetermined reference slope corresponding to the predetermined time interval.

4. The hydrogen storage system of claim 1 , further comprising:

a solenoid valve mounted on a front end of the regulator,

wherein the processor is configured to control the solenoid valve to adjust pressure flowing into the regulator when it is expected that the noise is generated at the regulator.

5. The hydrogen storage system of claim 1 , further comprising:

a noise meter configured to measure the noise generated at the regulator,

wherein the processor is configured to stop the hydrogen charging based on noise data measured by the noise meter.

6. The hydrogen storage system of claim 1 , wherein the detection device is configured to detect a second hydrogen pressure before decompression by the regulator using a second pressure sensor in the hydrogen storage system.

7. The hydrogen storage system of claim 6 , wherein the processor determines whether the hydrogen charging is in progress based on the second hydrogen pressure.

8. The hydrogen storage system of claim 1 , further comprising:

a communication device configured to transmit a charging stop signal to a hydrogen refueling station through an IR emitter.

9. The hydrogen storage system of claim 1 , wherein the processor is configured to determine whether the first pressure sensor is faulty based on a sensor voltage of the first pressure sensor.

10. A hydrogen storage system controlling method, the method comprising:

detecting, by a processor, a first hydrogen pressure decompressed by a regulator using a first pressure sensor in a hydrogen storage system;

predicting, by the processor, generation of noise at the regulator based on a change rate of the first hydrogen pressure during hydrogen charging; and

stopping, by the processor, the hydrogen charging when it is expected that the noise is generated;

wherein predicting the generation of the noise at the regulator includes:

comparing, by the processor, a first hydrogen pressure slope during a predetermined first time with a predetermined first reference pressure slope when the first hydrogen pressure is not less than a minimum reference pressure and is less than a first reference pressure;

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope during the predetermined first time is not less than the predetermined first reference pressure slope; and

determining, by the processor, that the noise is not generated at the regulator, when the first hydrogen pressure slope during the predetermined first time is less than the predetermined first reference pressure slope.

11. The method of claim 10 , wherein predicting the generation of the noise at the regulator includes:

calculating, by the processor, a first hydrogen pressure slope using the first hydrogen pressure measured during a predetermined time interval;

comparing, by the processor, the first hydrogen pressure slope with a predetermined reference slope; and

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope is not less than the predetermined reference slope;

wherein the hydrogen charging is maintained as the processor calculates the first hydrogen pressure slope, and determines the first hydrogen pressure slope is less than the predetermined reference slope corresponding to the predetermined time interval.

12. The method of claim 10 , wherein predicting the generation of the noise at the regulator further includes:

comparing, by the processor, the first hydrogen pressure slope during a predetermined second time with a predetermined second reference pressure slope when the first hydrogen pressure is not less than the first reference pressure and is less than a second reference pressure;

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope during the predetermined second time is not less than the predetermined second reference pressure slope; and

determining, by the processor, that the noise is not generated at the regulator, when the first hydrogen pressure slope during the predetermined second time is less than the predetermined second reference pressure slope.

13. The method of claim 12 , wherein predicting the generation of the noise at the regulator further includes:

comparing, by the processor, the first hydrogen pressure slope during a predetermined third time with a predetermined third reference pressure slope when the first hydrogen pressure is not less than the second reference pressure and is less than a third reference pressure;

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope during the predetermined third time is not less than the predetermined third reference pressure slope; and

determining, by the processor, that the noise is not generated at the regulator, when the first hydrogen pressure slope during the predetermined third time is less than the predetermined third reference pressure slope.

14. The method of claim 13 , wherein predicting the generation of the noise at the regulator further includes:

comparing, by the processor, the first hydrogen pressure slope during a predetermined fourth time with a predetermined fourth reference pressure slope when the first hydrogen pressure is not less than the third reference pressure and is less than a fourth reference pressure;

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope during the predetermined fourth time is not less than the predetermined fourth reference pressure slope; and

determining, by the processor, that the noise is not generated at the regulator, when the first hydrogen pressure slope during the predetermined fourth time is less than the predetermined fourth reference pressure slope.

15. The method of claim 14 , wherein predicting the generation of the noise at the regulator further includes:

comparing, by the processor, the first hydrogen pressure slope during a predetermined fifth time with a predetermined fifth reference pressure slope when the first hydrogen pressure is not less than the fourth reference pressure;

determining, by the processor, that the noise is generated at the regulator, when the first hydrogen pressure slope during the predetermined fifth time is not less than the predetermined fifth reference pressure slope; and

determining, by the processor, that the noise is not generated at the regulator, when the first hydrogen pressure slope during the predetermined fifth time is less than the predetermined fifth reference pressure slope.

16. The method of claim 15 , wherein the first time, the second time, the third time, the fourth time, and the fifth time are set in order from greatest to smallest values.

17. The method of claim 10 , further comprising:

detecting, by the processor, a second hydrogen pressure before decompression by the regulator using a second pressure sensor in the hydrogen storage system; and

determining, by the processor, whether the hydrogen charging is in progress based on the second hydrogen pressure.

18. The method of claim 10 , wherein stopping the hydrogen charging includes:

transmitting, by the processor, a charging stop signal to a hydrogen refueling station through a communication device.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (30)