Granted Patent B2

US 12,436,011 · App. 18/316,702 · Granted Oct 7, 2025

Inventors: Kuna Venkat Satya Rama Kishore (Charlotte, NC); Ganesh Budnatti Eswarappa (Charlotte, NC)

Assignee: Honeywell International Inc.

G01F1/68

Abstract

Claims (48)

1. A flow sensing device comprising:

a housing;

a flow sensing component disposed at least partially within the housing, wherein the flow sensing component is configured to make direct contact with a flowing media in a flow path of the flow sensing device; and

a controller component comprises a processing circuit and a memory in electronic communication with the flow sensing component that is configured to:

monitor at least one flow sensing component output from the flow sensing component,

detect an air bubble at a location adjacent a surface of the flow sensing component based at least in part on the at least one flow sensing component output, wherein monitoring the at least one flow sensing component output comprises:

determining whether the at least one flow sensing component output is less than a previous value of the at least one flow sensing component output; and

determining whether the at least one flow sensing component output is equal to a predetermined minimal value;

determine an air bubble pass condition based on the at least one flow sensing component output being equal to the predetermined minimal value;

in response to determining the air bubble pass condition, initiate a bubble dwell timer;

in response to determining the air bubble pass condition, generate an indication that the air bubble is present at a location adjacent the surface of the flow sensing component;

determine a minimum permissible dwell time value based on a previous flow rate value and a width of the flow sensing component:

retrieve a maximum allowable dwell time value; and

in an instance in which the maximum allowable dwell time value is greater than an air bubble dwell time value, generate an air bubble retention indication.

2. The flow sensing device of claim 1 , wherein the controller component is further configured to:

in response to determining that the air bubble satisfies the air bubble pass condition, generate an air bubble indication.

3. The flow sensing device of claim 1 , wherein the flow sensing device is positioned such that an air gap is formed adjacent the surface of the flow sensing device when the flowing media makes direct contact therewith, and wherein the controller component is configured to determine whether the air bubble being joined to the air gap based on the air bubble pass condition.

4. The flow sensing device of claim 1 , wherein the flow sensing component comprises at least one heating element, a first flow sensing element positioned upstream with respect to the at least one heating element, and a second flow sensing element positioned downstream with respect to the at least one heating element.

5. The flow sensing device of claim 4 , wherein the flow sensing component comprises a sense die.

6. The flow sensing device of claim 4 , wherein the controller component is configured to determine whether the air bubble satisfies an air bubble condition by:

determining a first temperature output associated with the first flow sensing element;

determining a second temperature output associated with the second flow sensing element; and comparing the first temperature output and the second temperature output.

7. The flow sensing device of claim 1 , wherein the controller component is further configured to:

in an instance in which the maximum allowable dwell time value is less than an end-of-flow factor, generate a second air bubble retention indication.

8. The flow sensing device of claim 7 , wherein the end-of-flow factor is determined based at least in part on an estimated long flow void length in the flow path that is representative of an end-of-flow scenario.

9. A method comprising:

monitoring, by a controller component in electronic communication with a flow sensing component, at least one flow sensing component output from the flow sensing component, wherein the flow sensing component is disposed at least partially within a housing of a flow sensing device, and wherein the flow sensing component is configured to make direct contact with a flowing media in a flow path of the flow sensing device;

detecting, by the controller component, an air bubble at a location adjacent a surface of the flow sensing component based at least in part on the at least one flow sensing component output, wherein monitoring the at least one flow sensing component output comprises:

determining, by the controller component, whether the at least one flow sensing component output is less than a previous value of the at least one flow sensing component output; and

determining, by the controller component, whether the at least one flow sensing component output is equal to a predetermined minimal value;

determine an air bubble pass condition based on the at least one flow sensing component output being equal to the predetermined minimal value;

in response to determining the air bubble pass condition, initiating, by the controller component, a bubble dwell timer;

in response to determining the air bubble pass condition, generating an indication that the air bubble is present at a location adjacent the surface of the flow sensing component;

determining, by the controller component, a minimum permissible dwell time value based on a previous flow rate value and a width of the flow sensing component:

retrieving, by the controller component, a maximum allowable dwell time value; and

in an instance in which the maximum allowable dwell time value is greater than an air bubble dwell time value, generating, by the controller component, an air bubble retention indication.

10. The method of claim 9 , further comprising:

in response to determining that the air bubble satisfies the air bubble pass condition, generating, by the controller component, an air bubble indication.

11. The method of claim 9 , wherein the flow sensing device is positioned such that an air gap is formed adjacent the surface of the flow sensing device when the flowing media makes direct contact therewith, and wherein the controller component is configured to determine whether with the air bubble being joined to the air gap based on the air bubble pass condition.

12. The method of claim 9 , wherein the flow sensing component comprises at least one heating element, a first flow sensing element positioned upstream with respect to the at least one heating element, and a second flow sensing element positioned downstream with respect to the at least one heating element.

13. The method of claim 12 , wherein the flow sensing component comprises a sense die.

14. The method of claim 12 , determining whether the air bubble satisfies an air bubble condition further comprises:

determining, by the controller component, a first temperature output associated with the first flow sensing element;

determining, by the controller component, a second temperature output associated with the second flow sensing element; and

comparing, by the controller component, the first temperature output and the second temperature output.

15. The method of claim 9 , further comprising:

in an instance in which the maximum allowable dwell time value is less than an end-of-flow factor, generating, by the controller component, a second air bubble retention indication.

16. The method of claim 15 , wherein the end-of-flow factor is determined based at least in part on an estimated long flow void length in the flow path that is representative of an end-of-flow scenario.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (23)