System and method for solids measurement on sand separator accumulators
View Patent ↗A system for weight measurement of solids in a flow stream. The system collects the solids from the flow stream in a recipient that is slidably mounted within a pressurized accumulator vessel, which is pressurized with a variable pressure due to the flow stream. A recipient stem connects the weight of the recipient to a load cell. A force on the recipient stem includes both the force of the weight of the solids and a force produced by the variable pressure acting on the cross-sectional area of the recipient stem. The variable pressure is also applied to a compensating stem to produce a compensation force that is used to cancel out the force acting on the recipient stem due to the variable pressure.
1. A system for weight measurement of solids in a flow stream, comprising:
an accumulator vessel connected to receive the flow stream;
a recipient mounted in the accumulator vessel to receive solids from the flow stream;
a load cell positioned outside of the accumulator vessel;
a recipient stem connected to the recipient and to the load cell;
a compensating vessel;
a compensator pressure feeding connection that fluidly connects between the accumulator vessel and the compensating vessel; and
a compensating stem that extends into the compensating vessel and connects to the load cell.
2. The system of claim 1 , wherein the recipient stem is positioned above the load cell and the compensating stem is positioned below the load cell when the system is in an operating configuration.
3. The system of claim 1 , further comprising a solid recovery system in a hydrocarbon flowing system, and programming that utilizes weight measurement data produced by the load cell for controlling the hydrocarbon flowing system.
4. A method for weight measurement of solids in a flow stream, comprising:
connecting the flow stream to an accumulator vessel whereby a variable pressure from the flow stream is contained by the accumulator vessel;
inserting solids into a recipient mounted in the accumulator vessel;
connecting a recipient stem between the recipient and a load cell positioned outside of the accumulator vessel;
applying a force to the load cell through the recipient stem that comprises a weight force due to a weight of the solids in the recipient and a variable pressure force due to the variable pressure acting on the recipient stem;
applying the variable pressure to a compensating stem to produce a compensating force; and
utilizing the compensating force to more accurately determine the weight of the solids in the recipient.
5. The method of claim 4 , wherein the step of applying the variable pressure to the compensating stem comprises inserting the compensating stem into a compensating vessel that is fluidly connected to the accumulator vessel.
6. The method of claim 5 , further comprising connecting the compensating stem to the load cell.
7. The method of claim 6 , further comprising positioning the recipient stem above the load cell and the compensating stem below the load cell.
8. The method of claim 6 , further comprising providing programming that utilizes weight measurement data produced by the load cell for controlling a solid recovery system in a hydrocarbon flowing system.
9. A system for weight measurement of solids in a flow stream, comprising:
an accumulator vessel connected to receive the flow stream, the accumulator vessel being constructed to be able to contain a variable pressure;
a recipient mounted in the accumulator vessel to receive solids from the flow stream;
a load cell positioned outside of the accumulator vessel;
a recipient stem connected to the recipient and to the load cell so as to apply weight of the solids in the recipient to the load cell, the recipient stem being connected so that the variable pressure is applied to the recipient stem; and
a compensating stem that is connected to receive the variable pressure and produce a force acting on the compensating stem.
10. The system of claim 9 , further comprising a compensating vessel, a compensator pressure feeding connection that fluidly connects between the accumulator vessel and the compensating vessel, the compensating stem being connected to receive the variable pressure by being inserted into the compensating vessel.
11. The system of claim 9 wherein the recipient stem is positioned above the load cell and the compensating stem is positioned below the load cell when the system is in an operating configuration.
12. The system of claim 9 , further comprising a solid recovery system in a hydrocarbon flowing system, and programming that utilizes weight measurement data produced by the load cell for controlling the hydrocarbon flowing system.
13. The system of claim 1 , further comprising a hydrocarbon recovery system.
14. The system of claim 9 , further comprising a hydrocarbon recovery system.
15. The system of claim 1 , further comprising rollers mounted between the recipient and the accumulator vessel to reduce the friction forces that can affect the measurements.
16. The system of claim 1 , further comprising a recipient with a mechanical trap mounted to an internal top surface of the accumulator vessel to minimize sand migration into the annular space between the recipient and the accumulator.
17. The system of claim 1 , further comprising a ringed support mounted to a bottom of the recipient, a channel through the ringed support allows water flow for sand removal.