IP Library Granted Patent US 12,447,373
Granted Patent B2
US 12,447,373 · App. 18/571,988 · Granted Oct 21, 2025

Weight device with handle and manufacturing method thereof

Inventor: Giovanni Montanari (Forli, IT)
Assignee: TRIAL S.R.L.
A63B21/072A63B21/0607A63B21/4035B29C41/042B29C41/20B29C41/22A63B2071/0063A63B2220/833B29K2105/045B29K2105/046B29L2031/52
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Quick Facts
Patent No.
US 12,447,373
App. No.
18/571,988
Granted
Oct 21, 2025
Kind
B2
Abstract

A weight device with handle comprises a body ( 3 ) of approximately spheroidal and hollow shape containing a ballast ( 5 ) and comprises a handle ( 7 ) having an approximately “C” shape and with ends ( 9 ) incorporated in the wall ( 11 ) of the body ( 3 ) or in respective protrusions ( 13 ) of said wall ( 11 ). The wall ( 11 ) of the body ( 3 ) comprises an outer layer ( 15 ) and an inner layer ( 17 ) which are mutually adherent and extending in almost every portion of the body ( 3 ). The outer layer ( 15 ) is made of soft and/or shockproof material of the closed-cell or open-cell foam type or of the elastomeric type with impact energy absorption. The inner layer ( 17 ) is made of rigid or semi-rigid material and of a type that ensures the stability of the shape of the body ( 3 ) over time, of cross-linked thermoplastic resin or other stable material with a high elastic modulus.

Claims (19)

1. A weight device with a handle comprising a body ( 3 ) of approximately spheroidal and hollow shape containing a ballast ( 5 ) and comprising a handle ( 7 ) having an approximately “C” shape and with ends ( 9 ) incorporated in a wall ( 11 ) of the body ( 3 ) or in respective protrusions ( 13 ) of said wall ( 11 ); the wall ( 11 ) of the body ( 3 ) comprising an outer layer ( 15 ) and an inner layer ( 17 ) which are mutually adherent and extending in almost every portion of the body ( 3 ), the outer layer ( 15 ) being made of soft and/or shockproof material of a closed-cell or open-cell foam type or of an elastomeric type with impact energy absorption, and the inner layer ( 17 ) being made of rigid or semi-rigid material and of a type that ensures stability of a shape of the body ( 3 ) over time, of cross-linked thermoplastic resin or other stable material with a high elastic modulus; said device ( 1 ) comprising at least one sensing element among accelerometer, gyroscope, GPS or differential GPS receiver or a local position detector, and comprising at least one management element among Wi-Fi, Bluetooth or RFID-type device, memory, electric accumulator and/or induction power supply; wherein said device ( 1 ) comprises a damping element ( 19 ) applied to the body ( 3 ) and provided with holes which put a volume inside the body ( 3 ) in flow communication with the outside and vice versa.

2. The device according to claim 1 , wherein an average thickness of the outer layer ( 15 ) is comprised between one and ten times an average thickness of the inner layer ( 17 ).

3. The device according to claim 1 , wherein the ballast ( 5 ) partially or entirely occupies an interior of the body ( 3 ) and comprises solid elements, preferably elastically deformable, and/or materials in fluidic form.

4. The device according to claim 3 , wherein the at least one sensing element and the at least one management element are housed in the handle ( 7 ) and/or in the damping element ( 19 ) and/or in the ballast ( 5 ), or at least one of the at least one sensing element and the at least one management element is fixed inside the body ( 3 ).

5. The device according to claim 1 , wherein the handle ( 7 ) is made of one of the materials of the inner ( 17 ) or outer ( 15 ) layers, or of a material having intermediate characteristics between those of said materials of the inner ( 17 ) or outer ( 15 ) layers, or of a high-resistance elastomeric material.

6. The device according to claim 1 , further comprising a connection element ( 40 ) having a middle portion ( 44 ) supporting a first portion ( 42 ) on one side, for coupling to the device ( 1 ) in a complementary seat made in the body ( 3 ) of the device ( 1 ), and a second portion ( 42 ′) on the other side assigned for coupling into a complementary seat made in the body ( 3 ) of an additional device ( 1 ), to lock two devices ( 1 ) to one another.

7. The device according to claim 1 , wherein the outer layer ( 15 ) and the inner layer ( 17 ) are made of semitransparent or transparent material, and wherein the device comprises at least one interactive electronic element inside the body ( 3 ) comprising at least power elements, wireless connection elements, a pressure and/or acceleration sensor and lighting elements.

8. The device according to claim 1 , further comprising a fork element ( 30 ) having a holding portion ( 32 ), complementary in shape to the handle ( 7 ) and open between two opposite flat arms ( 34 ) of the fork element ( 30 ) protruding almost mutually parallel from the holding portion ( 32 ), which is assigned to be snapped to the handle ( 7 ).

9. The device according to claim 8 , wherein each arm ( 34 ) of the fork element ( 30 ) has a respective opening ( 36 ) for connecting the device ( 1 ) to a different gymnastic device.

10. The device according to claim 9 , comprising two fork elements ( 30 ) with holding portions ( 32 ) that are fixed to a same face of a board ( 38 ), with the arms ( 34 ) facing in the opposite direction to said face of the board ( 38 ), and with each fork element ( 30 ) connectable to the handle ( 7 ) of a respective device ( 1 ).

11. A method for manufacturing the device of claim 1 , comprising:

placing the handle ( 7 ) in a co-forming housing (A) of an element (P) of a rotoforming mold (R) having at least two elements (P, S);

pouring at least in the element (P) of the mold (R) a predetermined amount of the material for realizing the outer layer ( 15 );

closing the elements (P, S) to form the mold (R) and having the latter undergo rotations and heating to complete the rotoforming of the outer layer ( 15 );

pouring into the mold (R), through a feeding inlet (B) thereof, a predetermined amount of the material of the inner layer ( 17 ) and have the mold (R) undergo rotations and heating to complete the rotoforming of the inner layer ( 17 ) incorporating the ends ( 9 ) of the handle ( 7 ) into the wall ( 11 ) of the body ( 3 ) formed by these layers;

opening the mold (R) and extracting the body ( 3 ) with the handle ( 7 );

inserting, through the inlet (B), a predetermined amount of ballast ( 5 ) into the volume of the body ( 3 ); and

closing the opening ( 21 ), formed in correspondence with the inlet (B), of the body ( 3 ) with the damping element ( 19 ).

12. The method according to claim 11 , further comprising inserting materials assigned to constrain the ballast ( 5 ) inside the body ( 3 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2023
From: MONTANARI, GIOVANNI
To: TRIAL S.R.L.
Reel/Frame 065912/0907 →
Priority Claims (1)
IT 102021000016223 · Jun 21, 2021 · national
Continuity (1)
Related Publication 20240285994A1 · Aug 29, 2024
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