IP Library › Granted Patent US 12,448,139
Granted Patent B2
US 12,448,139 · App. 18/307,110 · Granted Oct 21, 2025

Open rotor pylon fairing

Inventors: William Joseph Bowden (Cleves, OH); Lukasz Ignacy Mazurkiewicz (Warsaw, PL); Syed Arif Khalid (West Chester, OH); Trevor Howard Wood (Clifton Park, NY)
Assignees: General Electric Company; General Electric Company Polska sp. z o.o.
B64D29/02B64D27/12B64D27/402
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Quick Facts
Patent No.
US 12,448,139
App. No.
18/307,110
Granted
Oct 21, 2025
Kind
B2
Abstract

An aircraft defining a longitudinal centerline and extending between a forward end and an aft end is provided. The aircraft comprises a fuselage extending between the forward end of the aircraft and the aft end of the aircraft; a wing assembly extending laterally outwardly with respect to the longitudinal centerline from a portion of the fuselage; an unducted turbofan engine including an unducted fan defining a fan diameter; and a pylon fairing that connects the unducted turbofan engine to the wing assembly, the pylon fairing defining a leading edge and including a first inflection point along the leading edge, the first inflection point defining a first radius of curvature that is less than 5 times the fan diameter and greater than 0.1 times the fan diameter.

Claims (25)

1. An aircraft defining a longitudinal centerline and extending between a forward end and an aft end, the aircraft comprising:

a fuselage extending between the forward end of the aircraft and the aft end of the aircraft;

a wing assembly extending laterally outwardly with respect to the longitudinal centerline from a portion of the fuselage;

an unducted turbofan engine including an unducted fan defining a fan diameter and including fan blades rotatable about the longitudinal centerline and fan guide vanes not rotatable about the longitudinal centerline; and

a pylon fairing that connects the unducted turbofan engine to the wing assembly, the pylon fairing having a forwardmost point upstream of a trailing edge of the fan guide vanes, the pylon fairing defining a leading edge and including a first inflection point along the leading edge, the first inflection point defining a first radius of curvature that is less than 5 times the fan diameter and greater than 0.1 times the fan diameter to reduce drag associated with supersonic flow at cruise conditions, and a second inflection point along the leading edge downstream of the first inflection point, the second inflection point defining a second radius of curvature that is less than 3 times the fan diameter and greater than 0.1 times the fan diameter to provide control of a flow of air over the leading edge of the pylon fairing into the wing assembly.

2. The aircraft of claim 1 , wherein the first inflection point is located at a position closer to the unducted turbofan engine than the wing assembly.

3. The aircraft of claim 1 , wherein the pylon fairing includes a cantilevered stator vane.

4. The aircraft of claim 1 , wherein the leading edge of the pylon fairing defines a duckbill shape.

5. The aircraft of claim 1 , wherein the pylon fairing includes a third inflection point along the leading edge downstream of the second inflection point, the third inflection point defining a third radius of curvature that is less than 3 times the fan diameter and greater than 0.1 times the fan diameter.

6. An open rotor pylon system for an aircraft defining a longitudinal centerline and extending between a forward end and an aft end, the aircraft comprising a fuselage extending between the forward end of the aircraft and the aft end of the aircraft; a wing assembly extending laterally outwardly with respect to the longitudinal centerline from a portion of the fuselage; and an unducted turbofan engine including an unducted fan defining a fan diameter and including fan blades rotatable about the longitudinal centerline and fan guide vanes not rotatable about the longitudinal centerline, the open rotor pylon system comprising:

a pylon fairing that connects the unducted turbofan engine to the wing assembly, the pylon fairing having a forwardmost point upstream of a trailing edge of the fan guide vanes, the pylon fairing defining a leading edge and including a first inflection point along the leading edge, the first inflection point defining a first radius of curvature that is less than 5 times the fan diameter and greater than 0.1 times the fan diameter to reduce drag associated with supersonic flow at cruise conditions, and a second inflection point along the leading edge downstream of the first inflection point, the second inflection point defining a second radius of curvature that is less than 3 times the fan diameter and greater than 0.1 times the fan diameter to provide control of a flow of air over the leading edge of the pylon fairing into the wing assembly.

7. The open rotor pylon system of claim 6 , wherein the first inflection point is located at a position closer to the unducted turbofan engine than the wing assembly.

8. The open rotor pylon system of claim 6 , wherein the pylon fairing includes a cantilevered stator vane.

9. The open rotor pylon system of claim 6 , wherein the leading edge of the pylon fairing defines a duckbill shape.

10. The open rotor pylon system of claim 6 , wherein the pylon fairing includes a third inflection point along the leading edge downstream of the second inflection point, the third inflection point defining a third radius of curvature that is less than 3 times the fan diameter and greater than 0.1 times the fan diameter.

11. An aircraft defining a longitudinal centerline and extending between a forward end and an aft end, the aircraft comprising:

a fuselage extending between the forward end of the aircraft and the aft end of the aircraft;

a wing assembly extending laterally outwardly with respect to the longitudinal centerline from a portion of the fuselage;

an unducted turbofan engine including an unducted fan defining a fan diameter and including fan blades and an outlet guide vane having a leading edge and a trailing edge, wherein the fan blades are rotatable about the longitudinal centerline and the outlet guide vane is not rotatable about the longitudinal centerline; and

a pylon fairing that connects the unducted turbofan engine to the wing assembly, the pylon fairing having a forwardmost point upstream of the trailing edge of the outlet guide vane, wherein the pylon fairing defines a pylon fairing leading edge and includes a first inflection point along the pylon fairing leading edge, the first inflection point defining a first radius of curvature that is less than 5 times the fan diameter and greater than 0.1 times the fan diameter to reduce drag associated with supersonic flow at cruise conditions, and a second inflection point along the pylon fairing leading edge downstream of the first inflection point, the second inflection point defining a second radius of curvature that is less than 3 times the fan diameter and greater than 0.1 times the fan diameter to provide control of a flow of air over the pylon fairing leading edge into the wing assembly.

12. The aircraft of claim 11 , wherein the unducted turbofan engine includes a forward compressor frame having a mount, and the forwardmost point of the pylon fairing is upstream of the mount.

13. The aircraft of claim 12 , wherein the forwardmost point of the pylon fairing covers the mount of the forward compressor frame.

14. The aircraft of claim 11 , wherein the forwardmost point of the pylon fairing extends to an inlet lip of the unducted turbofan engine.

15. The aircraft of claim 11 , wherein the pylon fairing includes a rearmost point that extends to a core nozzle exit of the unducted turbofan engine.

16. The aircraft of claim 11 , wherein the unducted turbofan engine includes an unducted rotating element.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2023
From: BOWDEN, WILLIAM JOSEPH; KHALID, SYED ARIF; WOOD, TREVOR HOWARD
To: GENERAL ELECTRIC COMPANY
Reel/Frame 063444/0579 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2023
From: MAZURKIEWICZ, LUKASZ IGNACY
To: GENERAL ELECTRIC COMPANY POLSKA SP. Z O.O
Reel/Frame 063444/0661 →
Priority Claims (1)
PL 443512 · Jan 17, 2023 · national
Continuity (1)
Related Publication 20240239503A1 · Jul 18, 2024
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US 12,709,398 US 12,735,188 US 12,741,747