IP Library Granted Patent US 12,448,306
Granted Patent B2
US 12,448,306 · App. 17/213,810 · Granted Oct 21, 2025

Electrocatalytic bio-oil and wastewater treatment

Inventors: Juan A. Lopez-Ruiz (Richland, WA); Jonathan D. Egbert (Richland, WA); Charles J. Freeman (West Richland, WA); Oliver Y. Gutiérrez Tinoco (Richland, WA); Jamelyn D. Holladay (Kennewick, WA); Daniel T. Howe (Pasco, WA); Yang Qiu (Richland, WA); Ismael A. Rodriguez Perez (Richland, WA)
Assignee: Battelle Memorial Institute
C02F1/4672B01J23/462C02F1/46114B82Y30/00B82Y40/00C02F2001/46142C02F2101/32C02F2101/34C02F2101/38C02F2101/40C02F2301/046
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Quick Facts
Patent No.
US 12,448,306
App. No.
17/213,810
Granted
Oct 21, 2025
Kind
B2
Abstract

An anode, a flow cell including the anode, and a method for electrocatalytic treatment of bio-oil and/or wastewater are disclosed. The anode comprises RuO 2 particles on a titanium support. The method includes flowing a process stream through the flow cell in the absence of added hydrogen, at a temperature of 0° C. to 50° C. and atmospheric pressure, and applying a potential across the flow cell such that the anode is positive with respect to the cathode, thereby electrocatalytically oxidizing compounds in the process stream to produce a treated process stream at the anode and generating hydrogen gas as a byproduct at the cathode.

Claims (47)

1. An anode, comprising:

a titanium support; and

RuO 2 particles deposited directly onto a surface of the titanium support, the RuO 2 particles having an areal electrocatalytic decarboxylation rate to areal oxygen evolution reaction rate ratio of at least 5 and an average size of 12 nm to 40 nm.

2. The anode of claim 1 , wherein the titanium support comprises titanium foil.

3. The anode of claim 1 , further comprising a polymeric coating on the RuO 2 particles, the polymeric coating comprising poly(vinylidene fluoride) or a tetrafluoroethylene polymer.

4. The anode of claim 3 , wherein the tetrafluoroethylene polymer is a copolymer of tetrafluoroethylene and a perfluoro (vinyl ether) monomer comprising a sulfonic acid terminal group.

5. The anode of claim 1 , wherein:

(i) the RuO 2 particles have a specific surface area of 40 m 2 g RuO2 −1 to 100 m 2 g RuO2 −1 ; or

(ii) the anode has an electrochemical surface area of 25 m 2 g RuO2 −1 to 60 m 2 g RuO2 −1 ; or

(iii) both (i) and (ii).

6. The anode of claim 1 , wherein the RuO 2 particles have an areal electrocatalytic decarboxylation rate to areal oxygen evolution reaction rate ratio of at least 10, and an average size of 12 nm to 20 nm.

7. A flow cell, comprising:

an anode according to claim 1 ;

a cathode; and

a separator positioned between the anode and the cathode.

8. The flow cell of claim 7 , wherein the cathode comprises Pd/C or Cu/C.

9. An anode, comprising:

a titanium foil support having a thickness of 0.1 mm to 2 mm; and

RuO 2 particles deposited directly onto a surface of the titanium foil support, wherein

(i) the RuO 2 particles have an average size of 12 nm to 20 nm,

(ii) the RuO 2 particles have a specific surface area of 40 m 2 g RuO2 −1 to 100 m 2 g RuO2 −1 ,

(iii) the anode has an electrochemical surface area of 25 m 2 g RuO2 −1 to 60 m 2 g RuO2 −1 ,

(iv) the RuO 2 particles have an areal electrocatalytic decarboxylation rate to areal oxygen evolution reaction rate ratio of at least 10, and

(v) the anode has a RuO 2 loading on the titanium foil support of 0.5 mg cm −2 geo to 2 mg cm −2 geo .

10. A method, comprising:

flowing a process stream through the flow cell of claim 7 , in the absence of added hydrogen, at a temperature of 0° C. to 50° C. and at atmospheric pressure;

applying a potential across the flow cell such that the anode is positive with respect to the cathode, thereby electrocatalytically oxidizing compounds in the process stream to produce a treated process stream at the anode and generating hydrogen gas as a byproduct at the cathode.

11. The method of claim 10 , wherein the potential is from 2 V to 5 V vs. a reversible hydrogen electrode (RHE).

12. The method of claim 10 , wherein the temperature is 15° C. to 25° C.

13. The method of claim 10 , wherein the anode has:

(i) an areal electrocatalytic decarboxylation rate to areal oxygen evolution reaction rate ratio of at least 5; and

(ii) a hydrocarbon selectivity of at least 20%; both (i) and (ii).

14. The method of claim 10 , wherein:

(i) the process stream comprises a crude bio-oil, wastewater, or a combination thereof; or

(ii) the process stream is provided by hydrothermal liquefaction of a feedstock; or

(iii) both (i) and (ii).

15. The method of claim 10 , wherein electrocatalytically oxidizing the compounds in the process stream comprises decarboxylating of carboxylic acids, oxidizing nitrogen-containing compounds, oxidizing sulfur-containing compounds, or any combination thereof.

16. The method of claim 10 , wherein the process stream comprises organic compounds and electrocatalytically oxidizing the organic compounds produces aliphatic compounds, ketones, esters, alcohols, or a combination thereof.

17. The method of claim 16 , wherein the aliphatic compounds comprise C1-C8 aliphatic compounds, the method further comprising:

separating the C1-C8 aliphatic compounds from the treated process stream; and

using at least a portion of C1-C8 aliphatic compounds to generate heat.

18. The method of claim 10 , further comprising using at least a portion of the hydrogen gas to generate electricity.

19. The method of claim 10 , wherein the process stream comprises a crude bio-oil, the method further comprising using at least a portion of the hydrogen gas in a subsequent catalytic hydrotreatment of the treated process stream.

20. The method of claim 10 , wherein the process stream comprises wastewater and electrocatalytically oxidizing compounds in the process stream produces hydrocarbons and gases, the method further comprising:

separating the gases and the hydrocarbons from water in the treated process stream;

utilizing at least a portion of the hydrocarbons to generate heat; and

recycling at least a portion of the water to a hydrothermal liquefaction process.

Assignments (3)
CONFIRMATORY LICENSE Recorded Dec 10, 2021
From: BATTELLE MEMORIAL INSTITUTE
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 058361/0943 →
CONFIRMATORY LICENSE Recorded May 4, 2021
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 056125/0248 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2021
From: LOPEZ-RUIZ, JUAN A.; EGBERT, JONATHAN D.; FREEMAN, CHARLES J.; GUTIÉRREZ TINOCO, OLIVER Y.; HOLLADAY, JAMELYN D.; HOWE, DANIEL T.; QIU, YANG; RODRIGUEZ PEREZ, ISMAEL A.
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 055781/0738 →
Continuity (3)
Provisional Application 63114573 · Nov 17, 2020
Provisional Application 63000665 · Mar 27, 2020
Related Publication 20210300799A1 · Sep 30, 2021
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