Subsurface safety valve including two or more oppositely poled electromagnets and two or more oppositely poled permanent magnets
Provided is an SSSV, a well system, and a method. The SSSV, in one aspect, includes two or more electromagnets fixedly coupled to a housing, a first of the two or more electromagnets having its north pole facing a first electromagnet direction and a second of the two or more electromagnets having is south pole facing first electromagnet direction. The SSSV, in accordance with this aspect, further includes two or more permanent magnets coupled to the flow tube, a first of the two or more permanent magnets having its south pole facing a first permanent magnet direction and a second of the two or more permanent magnets having its north pole facing the first permanent magnet direction, the two or more permanent magnets configured to axially move with a flow tube.
1. An SSSV, comprising:
a housing including a central bore extending axially through the housing, the central bore configured to convey subsurface production fluids there through;
a valve disposed proximate a downhole end of the central bore;
a flow tube disposed in the central bore and configured to move between a closed state and a flow state to engage or disengage the valve to determine a flow condition of the subsurface production fluids through the central bore;
two or more electromagnets fixedly coupled to the housing, a first of the two or more electromagnets having its north pole facing a first electromagnet direction and a second of the two or more electromagnets having its south pole facing the first electromagnet direction;
two or more permanent magnets coupled to the flow tube, a first of the two or more permanent magnets having its south pole facing a first permanent magnet direction and a second of the two or more permanent magnets having its north pole facing the first permanent magnet direction, the two or more permanent magnets configured to axially move with the flow tube such that:
when the flow tube is in its closed state the first of the two or more electromagnets is misaligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is misaligned with the second of the two or more permanent magnets; and
when the flow tube is in its flow state the first of the two or more electromagnets is substantially aligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is substantially aligned with the second of the two or more permanent magnets, such that when energized the two or more electromagnets engage with the two or more permanent magnets to hold the flow tube in the flow state;
a first portion, the first portion formed at least in part from the housing and the two or more electromagnets, the first portion configured to be run-in-hole with the housing;
a second portion, the second portion formed at least in part from the flow tube and the valve, the second portion configured to be run-in-hole after the first portion; and
a third portion, the third portion formed at least in part from a mechanical connecting apparatus having the two or more permanent magnets coupled thereto, the third portion configured to be run-in-hole after the second portion, and further wherein the mechanical connecting apparatus is configured to engage with the flow tube to axially fix the two or more permanent magnets and the flow tube together.
2. The SSSV as recited in claim 1 , wherein the two or more electromagnets is four or more oppositely poled electromagnets, and the two or more permanent magnets is four or more oppositely poled permanent magnets.
3. The SSSV as recited in claim 1 , wherein the two or more electromagnets is six or more oppositely poled electromagnets, and the two or more permanent magnets is six or more oppositely poled permanent magnets.
4. The SSSV as recited in claim 1 , wherein the first and second electromagnets are oppositely wound electromagnets.
5. The SSSV as recited in claim 1 , wherein a magnetic flux of the two or more permanent magnets is orthogonal to a central axis of the central bore.
6. The SSSV as recited in claim 1 , wherein a magnetic flux of the two or more permanent magnets is at an angle ranging from +15 degrees to +75 degrees or −15 degrees to −75 degrees relative to a central axis of the central bore.
7. The SSSV as recited in claim 1 , wherein a magnetic flux of the two or more permanent magnets is at an angle ranging from +30 degrees to +60 degrees or −30 degrees to −60 degrees relative to a central axis of the central bore.
8. The SSSV as recited in claim 1 , wherein a magnetic flux of the two or more permanent magnets is at an angle of +45 degrees or −45 degrees relative to a central axis of the central bore.
9. The SSSV as recited in claim 1 , wherein the two or more electromagnets are configured to receive power from a single conductor.
10. The SSSV as recited in claim 1 , wherein the first electromagnet direction is radially inward and the first permanent magnet direction is radially outward.
11. A well system, comprising:
a wellbore extending through one or more subterranean formations;
an SSSV positioned within the wellbore, the SSSV including:
a housing including a central bore extending axially through the housing, the central bore configured to convey subsurface production fluids there through;
a valve disposed proximate a downhole end of the central bore;
a flow tube disposed in the central bore and configured to move between a closed state and a flow state to engage or disengage the valve to determine a flow condition of the subsurface production fluids through the central bore;
two or more electromagnets fixedly coupled to the housing, a first of the two or more electromagnets having its north pole facing a first electromagnet direction and a second of the two or more electromagnets having its south pole facing the first electromagnet direction;
two or more permanent magnets coupled to the flow tube, a first of the two or more permanent magnets having its south pole facing a first permanent magnet direction and a second of the two or more permanent magnets having its north pole facing the first permanent magnet direction, the two or more permanent magnets configured to axially move with the flow tube such that:
when the flow tube is in its closed state the first of the two or more electromagnets is misaligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is misaligned with the second of the two or more permanent magnets; and
when the flow tube is in its flow state the first of the two or more electromagnets is substantially aligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is substantially aligned with the second of the two or more permanent magnets, such that when energized the two or more electromagnets engage with the two or more permanent magnets to hold the flow tube in the flow state;
a first portion, the first portion formed at least in part from the housing and the two or more electromagnets, the first portion configured to be run-in-hole with the housing;
a second portion, the second portion formed at least in part from the flow tube and the valve, the second portion configured to be run-in-hole after the first portion; and
a third portion, the third portion formed at least in part from a mechanical connecting apparatus having the two or more permanent magnets coupled thereto, the third portion configured to be run-in-hole after the second portion, and further wherein the mechanical connecting apparatus is configured to engage with the flow tube to axially fix the two or more permanent magnets and the flow tube together.
12. The well system as recited in claim 11 , wherein the two or more electromagnets is four or more oppositely poled electromagnets, and the two or more permanent magnets is four or more oppositely poled permanent magnets.
13. The well system as recited in claim 11 , wherein the two or more electromagnets is six or more oppositely poled electromagnets, and the two or more permanent magnets is six or more oppositely poled permanent magnets.
14. The well system as recited in claim 11 , wherein the first and second electromagnets are oppositely wound electromagnets.
15. The well system as recited in claim 11 , wherein a magnetic flux of the two or more permanent magnets is orthogonal to a central axis of the central bore.
16. The well system as recited in claim 11 , wherein a magnetic flux of the two or more permanent magnets is at an angle ranging from +15 degrees to +75 degrees or −15 degrees to −75 degrees relative to a central axis of the central bore.
17. The well system as recited in claim 11 , wherein a magnetic flux of the two or more permanent magnets is at an angle ranging from +30 degrees to +60 degrees or −30 degrees to −60 degrees relative to a central axis of the central bore.
18. The well system as recited in claim 11 , wherein a magnetic flux of the two or more permanent magnets is at an angle of +45 degrees or −45 degrees relative to a central axis of the central bore.
19. The well system as recited in claim 11 , wherein the two or more electromagnets are configured to receive power from a single conductor.
20. The well system as recited in claim 11 , wherein the first electromagnet direction is radially inward and the first permanent magnet direction is radially outward.
21. A method, comprising:
forming a wellbore through one or more subterranean formations; and
positioning an SSSV in the wellbore, the SSSV including:
a housing including a central bore extending axially through the housing, the central bore configured to convey subsurface production fluids there through;
a valve disposed proximate a downhole end of the central bore;
a flow tube disposed in the central bore and configured to move between a closed state and a flow state to engage or disengage the valve to determine a flow condition of the subsurface production fluids through the central bore;
two or more electromagnets fixedly coupled to the housing, a first of the two or more electromagnets having its north pole facing a first electromagnet direction and a second of the two or more electromagnets having is south pole facing the first electromagnet direction;
two or more permanent magnets coupled to the flow tube, a first of the two or more permanent magnets having its south pole facing a first permanent magnet direction and a second of the two or more permanent magnets having its north pole facing the first permanent magnet direction, the two or more permanent magnets configured to axially move with the flow tube such that:
when the flow tube is in its closed state the first of the two or more electromagnets is misaligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is misaligned with the second of the two or more permanent magnets; and
when the flow tube is in its flow state the first of the two or more electromagnets is substantially aligned with the first of the two or more permanent magnets and the second of the two or more electromagnets is substantially aligned with the second of the two or more permanent magnets, such that when energized the two or more electromagnets engage with the two or more permanent magnets to hold the flow tube in the flow state;
a first portion, the first portion formed at least in part from the housing and the two or more electromagnets, the first portion configured to be run-in-hole with the housing;
a second portion, the second portion formed at least in part from the flow tube and the valve, the second portion configured to be run-in-hole after the first portion; and
a third portion, the third portion formed at least in part from a mechanical connecting apparatus having the two or more permanent magnets coupled thereto, the third portion configured to be run-in-hole after the second portion, and further wherein the mechanical connecting apparatus is configured to engage with the flow tube to axially fix the two or more permanent magnets and the flow tube together.