IP Library › Granted Patent US 12,449,027
Granted Patent B2
US 12,449,027 · App. 18/192,930 · Granted Oct 21, 2025

Transmission for E-axle

Inventors: Peter Ziemer (Bad Woerishofen, DE); Bernard Hunold (Friedrichshafen, DE); Eckhardt Lübke (Friedrichshafen, DE); Thomas Riedisser (Sigmarszell, DE); Thomas Schneider (Langenargen, DE); Martin Brehmer (Tettnang, DE); Thomas Martin (Weissensberg, DE); Michael Wechs (Weißensberg, DE); Fabian Kutter (Kressbronn, DE)
Assignee: ZF Friedrichshafen AG
F16H37/082B60K1/00B60K6/365B60K6/442B60K6/52B60K6/547F16H61/0403B60K2001/001B60Y2200/92F16H2061/0422F16H2200/0021F16H2200/0039F16H2200/2007F16H2200/2038
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Quick Facts
Patent No.
US 12,449,027
App. No.
18/192,930
Granted
Oct 21, 2025
Kind
B2
Abstract

An electric transmission ( 16 ) for a motor vehicle drive train ( 12 ) includes a transmission input shaft ( 24 ) for operatively connecting the electric transmission to an electric prime mover ( 14 ), a reduction gear ( 26 ) for reducing a rotational speed of the electric prime mover, a transmission ( 28 ) for establishing gear steps, including a first planetary gear set (RS 1 ) and a second planetary gear set (RS 2 ), a first output shaft ( 34 ) and a second output shaft ( 36 ) for transmitting drive power from the electric transmission, and a plurality of shift elements (B, C, D) for engaging the gear steps. A planet carrier of the first planetary gear set is drivingly connected to a planet carrier of the second planetary gear set, and a sun gear of the first planetary gear set is drivingly connected to a ring gear of the second planetary gear set.

Claims (57)

1. An electric transmission ( 16 ) for a motor vehicle drive train ( 12 ) of a motor vehicle ( 10 ), comprising:

a transmission input shaft ( 24 ) configured for operatively connecting the electric transmission to an electric prime mover ( 14 ) of the motor vehicle;

a reduction gear ( 26 ) configured for reducing a rotational speed of the electric prime mover;

a transmission ( 28 ) configured for establishing gear steps, the transmission ( 28 ) comprising a first planetary gear set (RS 1 ) and a second planetary gear set (RS 2 );

a first output shaft ( 34 ) and a second output shaft ( 36 ) configured for transmitting drive power from the electric transmission; and

a plurality of shift elements (B, C, D) configured for engaging the gear steps,

wherein a planet carrier of the first planetary gear set is drivingly connected to a planet carrier of the second planetary gear set,

wherein a sun gear of the first planetary gear set is drivingly connected to a ring gear of the second planetary gear set, and

wherein:

the shift elements (B, C, D) comprise a first brake (C), a second brake (D), and a clutch (B), an uncoupled sun gear of the transmission ( 28 ) connectable to the input shaft by the clutch (B) and rotationally fixable by the first brake (C), an uncoupled ring gear of the transmission ( 28 ) rotationally fixable by the second brake (D); or

the shift elements (B, C, D) comprise a first clutch (C), a brake (D), and a second clutch (B), a free shaft ( 40 ) connectable to an uncoupled ring gear of the transmission ( 28 ) by the first clutch (C), the free shaft connectable to an uncoupled sun gear of the transmission ( 28 ) by the second clutch (B), the free shaft rotationally fixable by the brake (D); or

the shift elements (B, C, D) comprise a first brake and a second brake, an uncoupled ring gear rotationally fixable by the first brake, an uncoupled sun gear rotationally fixable by the second brake.

2. The electric transmission ( 16 ) of claim 1 , wherein two reduction gear steps and one direct gear step are establishable with the electric transmission.

3. The electric transmission ( 16 ) of claim 1 , wherein:

the first planetary gear set (RS 1 ) and the second planetary gear set (RS) are radially nested; and

a planet carrier of the first planetary gear set and a planet carrier of the second planetary gear set are formed as one piece.

4. The electric transmission ( 16 ) of claim 1 , wherein the shift elements (B, C, D) are constant-mesh shift elements.

5. The electric transmission ( 16 ) of claim 1 , wherein the shift elements (B, C, D) include exactly three shift elements (B, C, D).

6. The electric transmission ( 16 ) of claim 1 , further comprising:

a ball or spur gear differential ( 32 ) at an output end of the electric transmission ( 16 ); or

an axially parallel or coaxial reduction gear in the form of a 2 -carrier 5 -shaft transmission with an integrated differential ( 32 ).

7. The electric transmission ( 16 ) of claim 6 , further comprising a differential lock(S).

8. The electric transmission ( 16 ) of claim 1 , wherein the electric transmission has an overall gear ratio of greater than two.

9. The electric transmission ( 16 ) of claim 1 , wherein a ratio step between two adjacent gear steps is less than two.

10. A motor vehicle drive train ( 12 ) for a motor vehicle ( 10 ), comprising:

the electric transmission ( 16 ) of claim 1 ; and

the electric prime mover ( 14 ) drivingly connected to the transmission input shaft ( 24 ).

11. The motor vehicle drive train ( 12 ) of claim 10 , wherein the electric prime mover is actuatable as a synchronizer during a gear shift in the electric transmission.

12. The motor vehicle drive train ( 12 ) of claim 10 , wherein:

the electric transmission ( 16 ) is drivingly connectable to a first motor vehicle axle;

a second motor vehicle axle is connectable to a further hybrid drive ( 18 ); and

the electric prime mover ( 14 ) is one or both of

suppliable with power by the further hybrid drive operated as a generator in order to establish a serial driving mode, and

actuatable as a supporting force mechanism in order to maintain a supporting force during gear shifts in the further hybrid drive.

13. A method for operating the motor vehicle drive train ( 12 ) of claim 10 , the method comprising one or more of:

actuating the electric prime mover as a synchronizer during a gear shift in the electric transmission;

supplying the electric prime mover ( 14 ) with power by a further hybrid drive operated as a generator in order to establish a serial driving mode; and

actuating the electric prime mover ( 14 ) as a supporting force mechanism in order to maintain a supporting force during gear shifts in the further hybrid drive.

14. A motor vehicle, comprising:

the motor vehicle drive train ( 12 ) of claim 10 ; and

an energy accumulator ( 20 ) configured for storing energy for supplying the electric prime mover ( 14 ).

15. A motor vehicle drive train ( 12 ) for a motor vehicle ( 10 ), comprising:

an electric prime mover ( 14 );

an electric transmission ( 16 ), comprising:

a transmission input shaft ( 24 ) drivingly connected to the electric prime mover ( 14 ) for operatively connecting the electric transmission ( 16 ) to the electric prime mover ( 14 );

a reduction gear ( 26 ) configured for reducing a rotational speed of the electric prime mover;

a transmission ( 28 ) configured for establishing gear steps, the transmission ( 28 ) comprising a first planetary gear set (RS 1 ) and a second planetary gear set (RS 2 );

a first output shaft ( 34 ) and a second output shaft ( 36 ) configured for transmitting drive power from the electric transmission; and

a plurality of shift elements (B, C, D) configured for engaging the gear steps,

wherein a planet carrier of the first planetary gear set is drivingly connected to a planet carrier of the second planetary gear set, and

wherein a sun gear of the first planetary gear set is drivingly connected to a ring gear of the second planetary gear set;

a further hybrid drive ( 18 );

a first motor vehicle axle drivingly connectable to the electric transmission ( 16 ); and

a second motor vehicle axle connectable to the further hybrid drive ( 18 ),

wherein the electric prime mover ( 14 ) is one or both of:

suppliable with power by the further hybrid drive operated as a generator in order to establish a serial driving mode, and

actuatable as a supporting force mechanism in order to maintain a supporting force during gear shifts in the further hybrid drive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2023
From: ZIEMER, PETER; HUNOLD, BERNARD; LÜBKE, ECKHARDT; RIEDISSER, THOMAS; SCHNEIDER, THOMAS; BREHMER, MARTIN; MARTIN, THOMAS; WECHS, MICHAEL; KUTTER, FABIAN
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 063166/0769 →
Priority Claims (1)
DE 10 2022 203 203.9 · Mar 31, 2022 · national
Continuity (1)
Related Publication 20230313871A1 · Oct 5, 2023
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