IP Library Granted Patent US 12,449,587
Granted Patent B2
US 12,449,587 · App. 18/087,788 · Granted Oct 21, 2025

Plastic optical fiber, medical lighting device, medical sensor device, medical phototherapy device, and plastic optical fiber cord

Inventors: Koki Mitsuno (Nagoya, JP); Satoshi Matsuba (Nagoya, JP); Kenji Hiramoto (Nagoya, JP)
Assignee: Toray Industries, Inc.
G02B6/02033C08L33/08G02B6/03622G02B6/03633A61B1/0017A61B1/07
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,449,587
App. No.
18/087,788
Granted
Oct 21, 2025
Kind
B2
Abstract

A plastic optical fiber that has a multilayer structure that includes a core (X), a first cladding (Y), and a second cladding (Z), wherein the core is made of an organic polymer material having a water-absorbing ratio of not less than 0.001% and not more than 0.29% and a total light transmittance of not less than 80% and containing not less than 0.01% by weight and not more than 10% by weight of a plasticizer; a relationship between a refractive index of the core (X) and the refractive index of the first cladding (Y) is defined by inequality: X−Y>0.01, and a relationship between a refractive index of the first cladding (Y) and the refractive index of a second cladding (Z) is defined by inequality: Y−Z>0.05, wherein the plastic optical fiber has high humidity resistance and excellent bending resistance.

Claims (41)

1. A plastic optical fiber having a multilayer structure that comprises

a core (X),

a first cladding (Y), and

a second cladding (Z),

wherein the core is made of an organic polymer material having

a water-absorbing ratio of not less than 0.001% and not more than 0.29% and

a total light transmittance of not less than 80% and

containing not less than 0.01% by weight and not more than 10% by weight of a plasticizer;

a relationship between a refractive index of the core (X) and a refractive index of the first cladding (Y) is defined by inequality: X−Y>0.01, and

a relationship between the refractive index of the first cladding (Y) and a refractive index of the second cladding (Z) is defined by inequality: Y−Z>0.05,

wherein the plastic optical fiber satisfies inequalities (1) and (2):

2

x

18

,

(

1

)

wherein x is represented by formula: (thickness of the first cladding)×100/(diameter of the fiber) (%); and

5

y

,

(

2

)

wherein y is represented by formula: (thickness of the second cladding)×100/(diameter of the fiber) (%).

2. The plastic optical fiber according to claim 1 , wherein the core (X) is made of a polymer mainly composed of any of styrene, cycloolefin, and methyl pentene.

3. The plastic optical fiber according to claim 1 , wherein the first cladding (Y) is made of a polymer of methyl methacrylate and/or of a copolymer mainly composed of methyl methacrylate and containing not less than 0.1% by weight and not more than 12% by weight of at least one copolymerization component, selected from the group consisting of methyl acrylate, ethyl acrylate, and butyl acrylate.

4. The plastic optical fiber according to claim 1 , wherein the second cladding (Z) has a water-absorbing ratio of not less than 0.001% and not more than 0.29% and an elastic modulus of not less than 100 MPa and not more than 2,000 MPa.

5. The plastic optical fiber according to claim 1 , wherein the second cladding (Z) contains not less than 0.03% by weight and not more than 5.0% by weight of carbon black.

6. The plastic optical fiber according to claim 1 , wherein a value R (dB/km) of optical transmission loss measured at a wavelength of 660 nm and a value I (dB/km) of optical transmission loss measured at a wavelength of 800 nm satisfy inequality: R<I.

7. The plastic optical fiber according to claim 1 , wherein a value R (dB/km) of optical transmission loss measured at a wavelength of 660 nm and a value I (dB/km) of optical transmission loss measured at a wavelength of 800 nm satisfy inequality: 0.2<R/I<1.

8. The plastic optical fiber according to claim 1 , wherein the core (X) has a melt mass flow rate of not less than 1 g/10 min and not more than 200 g/10 min (at a temperature of 230° C. under a load of 3.8 kg).

9. The plastic optical fiber according to claim 1 , wherein a diameter of the fiber is not less than 100 μm and not more than 500 μm.

10. A medical lighting device comprising the plastic optical fiber according to claim 1 .

11. A medical sensor device comprising the plastic optical fiber according to claim 1 .

12. A medical phototherapy device comprising the plastic optical fiber according to claim 1 .

13. A plastic optical fiber cord comprising at least one coating layer in an outer layer over the plastic optical fiber according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2022
From: MITSUNO, KOKI; MATSUBA, SATOSHI; HIRAMOTO, KENJI
To: TORAY INDUSTRIES, INC.
Reel/Frame 062192/0070 →
Priority Claims (2)
JP 2020-118201 · Jul 9, 2020 · national
JP 2020-173750 · Oct 15, 2020 · national
Continuity (1)
Related Publication 20240255693A1 · Aug 1, 2024
References Cited (37)
US 4568146A · Ueba · 1986 [cited by examiner]
US 4828359A · Ueba · 1989 [cited by examiner]
US 8600210B2 · Yoshida et al. · 2013 [cited by applicant]
US 10295719B2 · Rose et al. · 2019 [cited by applicant]
US 11287566B2 · Matsuba · 2022 [cited by examiner]
US 11454756B2 · Kojima · 2022 [cited by examiner]
US 20080205840A1 · Wakabayashi · 2008 [cited by examiner]
US 20090279837A1 · Aoyagi et al. · 2009 [cited by applicant]
US 20120020637A1 · Maeda · 2012 [cited by examiner]
US 20120027369A1 · Yoshida · 2012 [cited by examiner]
US 20120177329A1 · Sakabe · 2012 [cited by examiner]
US 20140107496A1 · Hellstrom · 2014 [cited by examiner]
US 20170322372A1 · Kihara et al. · 2017 [cited by applicant]
US 20200003932A1 · Kihara et al. · 2020 [cited by applicant]
US 20200408987A1 · Morinaka · 2020 [cited by examiner]
CN 107076922A · 2017 [cited by applicant]
CN 110431459A · 2019 [cited by applicant]
EP 0229202A1 · 1987 [cited by applicant]
JP S53101442A · 1978 [cited by applicant]
JP S5974502A · 1984 [cited by applicant]
JP S602903A · 1985 [cited by applicant]
JP S61223806A · 1986 [cited by applicant]
JP H01229069A · 1989 [cited by applicant]
JP H0466907A · 1992 [cited by applicant]
JP 2003139972A · 2003 [cited by examiner]
JP 2004241237A · 2004 [cited by applicant]
JP 2004252356A · 2004 [cited by examiner]
JP 2005316358A · 2005 [cited by applicant]
JP 2011053638A · 2011 [cited by applicant]
JP 2020072969A · 2020 [cited by applicant]
Machine translation into English of JP-2003139972-A, 19 pages. (Year: 2003). [cited by examiner]
Machine translation into English of JP-2004252356-A, 19 pages. (Year: 2004). [cited by examiner]
International Search Report dated Sep. 7, 2021, of corresponding International Application No. PCT/JP2021/023342, along with an English translation. [cited by applicant]
Notice of Reasons for Refusal dated Oct. 31, 2024, from counterpart Japanese Patent Application No. 2021-539110. [cited by applicant]
Notice of Reasons for Refusal dated Mar. 25, 2025, from counterpart Japanese Patent Application No. 2021-539110. [cited by applicant]
First Office Action dated Jun. 26, 2025, from counterpart Chinese Application No. 202180044367.1. [cited by applicant]
Extended European Search Report, from counterpart European Application No. 21838478.2. [cited by applicant]