IP Library Granted Patent US 12,449,740
Granted Patent B2
US 12,449,740 · App. 17/823,627 · Granted Oct 21, 2025

Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

Inventors: Masashi Nishi (Kanagawa, JP); Kunihiko Sekido (Shizuoka, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G5/047G03G5/06142G03G5/087G03G5/09G03G21/1814
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Quick Facts
Patent No.
US 12,449,740
App. No.
17/823,627
Granted
Oct 21, 2025
Kind
B2
Abstract

An electrophotographic photosensitive member includes a support, a photosensitive layer, and a surface layer. The surface layer includes a cured product of a composition containing an organic salt having a polymerizable functional group, and at least one of a charge-transportable compound or electroconductive particles. The organic salt is formed of an organic cation and at least one of BF 4 − , PF 6 − , (CF 3 SO 2 ) 2 N − , CF 3 SO 3 − , (FSO 2 )N − , C 2 H 5 OSO 3 − , (CN) 2 N − , SCN − , CH 3 COO − , NO 3 − , Cl − , Br − or I − .

Claims (79)

1. An electrophotographic photosensitive member, comprising:

a support; and

a surface layer, the surface layer comprises a cured product of a composition containing an organic salt having a polymerizable functional group and at least one member selected from the group consisting of a charge-transportable compound and an electroconductive particle, wherein

the organic salt is at least one compound selected from the group consisting of formulae (A)-(E)

where R a1 and R a3 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R a2 represents a hydrogen atom, a methyl group or an ethyl group,

Z a1 and Z a2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z a1 or Z a2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R b1 , R b3 and R b4 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R b2 represents a hydrogen atom, a methyl group or an ethyl group,

Z b1 , Z b2 and Z b3 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z b1 , Z b2 or Z b3 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R c1 and R c2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z c1 and Z c2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group a thiol group, or an amino group, provided that at least one of Z c1 or Z c2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

n represents 1 or 2, and

R d1 and R d2 independently represent a single bond, or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R d3 and R d4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z d1 and Z d2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z d1 or Z d2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R e1 and R e2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R e3 and R e4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z e1 and Z e2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z e1 or Z e2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group, and

X − represents BF 4 − , PF 6 − , (CF 3 SO 2 ) 2 N − , CF 3 SO 3 − , (FSO 2 )N − , C 2 H 5 OSO 3 − , (CN) 2 N − , SCN − , CH 3 COO − , NO 3 − , Cl − , Br − or I − .

2. The electrophotographic photosensitive member according to claim 1 , wherein the organic cation is at least member selected from the group consisting of an imidazolium, a pyridinium, a pyrrolidinium, a piperidinium, a tetraalkylammonium and a tetraalkylphosphonium.

3. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains the charge-transportable compound, the charge-transportable compound comprising a charge-transporting monomer having a polymerizable functional group capable of reacting with the organic salt.

4. The electrophotographic photosensitive member according to claim 3 , wherein the charge-transporting monomer is represented by formula (1)

where R 1 and R 4 independently represent a single bond, an unsubstituted alkylene group having 3 or less carbon atoms or a phenylene group,

R 2 , R 3 , R 5 and R 6 independently represent a hydrogen atom, a methyl group, or an ethyl group, and

Z 1 and Z 2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z 1 or Z 2 represents an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group, or an amino group.

5. The electrophotographic photosensitive member according to claim 4 , wherein at least one of Z 1 or Z 2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group.

6. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains the charge-transportable compound, and

a content ratio of the charge-transportable compound with respect to the organic salt in the composition is 10 to 1,000 mass %.

7. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains the electroconductive particles, and

a content ratio of the electroconductive particles with respect to the organic salt in the composition is 10 to 1,000 mass %.

8. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains titanium oxide electroconductive particles.

9. The electrophotographic photosensitive member according to claim 8 , wherein the titanium oxide particle contains niobium.

10. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains the charge-transportable compound, and

the electrophotographic photosensitive member comprises the support, a charge-generating layer, a first charge-transporting layer and a second charge-transporting layer as the surface layer, in this order.

11. The electrophotographic photosensitive member according to claim 1 , wherein the composition contains the electroconductive particle, and

the electrophotographic photosensitive member comprises the support, a charge-generating layer, a charge-transporting layer and the surface layer, in this order.

12. A process cartridge comprising an electrophotographic photosensitive member and at least one unit selected from the group consisting of a charging unit, a developing unit and a cleaning unit,

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit, and being detachably attachable to a main body of an electrophotographic apparatus,

the electrophotographic photosensitive member comprising:

a support; and

a surface layer, the surface layer comprises a cured product of a composition containing an organic salt having a polymerizable functional group and at least one member selected from the group consisting of a charge-transportable compound and an electroconductive particle, wherein

the organic salt is at least one compound selected from the group consisting of formulae (A)-(E)

where R a1 and R a3 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R a2 represents a hydrogen atom, a methyl group or an ethyl group,

Z a1 and Z a2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z a1 or Z a2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R b1 , R b3 and R b4 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R b2 represents a hydrogen atom, a methyl group or an ethyl group,

Z b1 , Z b2 and Z b3 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z b1 , Z b2 or Z b3 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R c1 and R c2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z c1 and Z c2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group a thiol group, or an amino group, provided that at least one of Z c1 or Z c2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

n represents 1 or 2, and

R d1 and R d2 independently represent a single bond, or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R d3 and R d4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z d1 and Z d2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z d1 or Z d2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R e1 and R e2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R e3 and R e4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z e1 and Z e2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z e1 or Z e2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group, and

X − represents BF 4 − , PF 6 − , (CF 3 SO 2 ) 2 N − , CF 3 SO 3 − , (FSO 2 ) N − , C 2 H 5 OSO 3 − , (CN) 2 N − , SCN − , CH 3 COO − , NO 3 − , Cl − , Br − or I − .

13. An electrophotographic apparatus comprising an electrophotographic photosensitive member, a charging unit, an exposing unit, a developing unit and a transferring unit,

the electrophotographic photosensitive member comprising:

a support; and

a surface layer, the surface layer comprises a cured product of a composition containing an organic salt having a polymerizable functional group and at least one member selected from the group consisting of a charge-transportable compound and an electroconductive particle, wherein

the organic salt is at least one compound selected from the group consisting of formulae (A)-(E)

where R a1 and R a3 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R a2 represents a hydrogen atom, a methyl group or an ethyl group,

Z a1 and Z a2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z a1 or Z a2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R b1 , R b3 and R b4 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R b2 represents a hydrogen atom, a methyl group or an ethyl group,

Z b1 , Z b2 and Z b3 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z b1 , Z b2 or Z b3 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R c1 and R c2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z c1 and Z c2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group a thiol group, or an amino group, provided that at least one of Z c1 or Z c2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

n represents 1 or 2, and

R d1 and R d2 independently represent a single bond, or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R d3 and R d4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z d1 and Z d2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z d1 or Z d2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group,

R e1 and R e2 independently represent a single bond or an alkylene group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

R e3 and R e4 independently represent an alkyl group having 8 or less carbon atoms that may have a hydroxy group as a substituent,

Z e1 and Z e2 independently represent a hydrogen atom, an acryloyloxy group, a methacryloyloxy group, a vinyl group, a hydroxy group, a carboxy group, a thiol group or an amino group, provided that at least one of Z e1 or Z e2 represents an acryloyloxy group, a methacryloyloxy group or a vinyl group, and X − represents BF 4 − , PF 6 − , (CF 3 SO 2 ) 2 N − , CF 3 SO 3 − , (FSO 2 )N − , C 2 H 5 OSO 3 − , (CN) 2 N − , SCN − , CH 3 COO − , NO 3 − , Cl − , Br − or I −.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2022
From: NISHI, MASASHI; SEKIDO, KUNIHIKO
To: CANON KABUSHIKI KAISHA
Reel/Frame 061383/0975 →
Priority Claims (1)
JP 2021-150504 · Sep 15, 2021 · national
Continuity (1)
Related Publication 20230093328A1 · Mar 23, 2023
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