IP Library Granted Patent US 12,452,989
Granted Patent B2
US 12,452,989 · App. 18/460,773 · Granted Oct 21, 2025

Pulsed plasma thrusters with conductive liquid sacrificial electrode(s)

Inventor: Robert S. Martin (Delafield, WI)
Assignee: United States of America as represented by the Secretary of the Air Force
H05H1/48B64G1/413
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Quick Facts
Patent No.
US 12,452,989
App. No.
18/460,773
Granted
Oct 21, 2025
Kind
B2
Abstract

A conductive liquid-fed pulsed plasma thruster includes a first electrode having a conductive solid portion and a conductive liquid portion, a second electrode separated from the first electrode to define an ignition space therebetween, at least one electric insulator separating the first and second electrodes, and a conductive-liquid passage extending within the conductive solid portion through which the conductive liquid portion flows from an inlet to an outlet located at the ignition space. The first and second electrodes are configured so that a drop of the conductive liquid portion forms and grows at the outlet when the conductive liquid portion flows through the conductive liquid passage until the drop of the conductive liquid causes an arc discharge between the drop and the second electrode that ignites the drop to produce a plasma cloud that generates thrust when exhausted.

Claims (38)

1. A conductive liquid-fed pulsed plasma thruster system comprising:

at least one reservoir for storing an electrically-conductive liquid propellent;

an electric power source;

at least one conductive liquid-fed pulsed plasma thruster including a first electrode and a second electrode separated to define an ignition space therebetween;

wherein the first electrode includes a conductive solid portion and a conductive liquid portion, the conductive solid portion is formed by an elongate body of an electrically-conductive solid material having an elongate passage therein from an inlet to an outlet wherein the inlet is at a rear end of the conductive solid portion and the outlet is located at a front end of the solid conductive portion, the outlet is located at the ignition space, and the conductive liquid portion is formed by a the electrically-conductive liquid propellent located within the elongate passage and any drop of the electrically-conductive liquid propellant formed outside the outlet of the elongate passage and along a linear central axis of the elongate passage;

wherein the first electrode and the second electrode are operably connected to the electric power source so that one of the first electrode and the second electrode operates as an anode and the other of the first electrode and the second electrode operates as a cathode;

at least one electric insulator separating the first electrode and the second electrode

wherein at least one wall of the at least one electric insulator surround the first electrode and are adjacent to the front end of the conductive solid portion such that a portion of the front end extends from the at least one wall;

at least one pump connected in fluidic communication with the reservoir and the at least one conductive liquid-fed pulsed plasma thruster and configured to supply the electrically-conductive liquid propellent from the reservoir to the inlet of the first electrode so that the-drop of the electrically-conductive liquid portion of the first electrode forms at the outlet and grows toward the second electrode when the electrically-conductive liquid propellent flows through the conductive liquid passage until-the drop of the electrically-conductive liquid propellent grows enough to be close enough to the second electrode to cause an arc discharge to form between the drop and the second electrode that vaporizes the drop to produce a superheated high-density plasma cloud that expands and exhausts to form a thrust pulse, and so that, after the thrust pulse is generated, additional drops are repeatedly formed and grown at the outlet of the first electrode to generate additional thrust pulses; and wherein the electrically-conductive liquid propellent is the only propellent utilized by the at least one conductive liquid-fed pulsed plasma thruster to generate the thrust pulses.

2. The conductive liquid-fed pulsed plasma thruster system according to claim 1 , wherein the first electrode and the second electrode are coaxial and the second electrode is in the form of a tube with the ignition space located therein.

3. The conductive liquid-fed pulsed plasma thruster system according to claim 2 , wherein the drop expands radially toward an inner surface of the second electrode to cause the arc discharge.

4. The conductive liquid-fed pulsed plasma thruster system according to claim 1 , wherein the first electrode and the second electrode are linearly aligned, spaced apart so that the ignition space is located therebetween, and facing one another.

5. The conductive liquid-fed pulsed plasma thruster system according to claim 4 , wherein the drop expands linearly toward the second electrode to cause the arc discharge.

6. The conductive liquid-fed pulsed plasma thruster system according to claim 4 , wherein the second electrode includes a second conductive solid portion formed by an elongate body of an electrically-conductive solid material having a second elongate passage therein from a second inlet to a second outlet, the second outlet is located at the ignition space and a second conductive liquid portion formed by the electrically-conductive liquid propellent within the second elongate passage and any second drop of the electrically-conductive liquid propellent formed outside the second outlet of the second elongate passage and along a linear central axis of the second elongate passage, and wherein the first electrode and the second electrode are configured so that the second drop of the second conductive liquid portion forms at the second outlet and grows toward the drop of the first electrode when the electrically-conductive liquid propellent-flows through the second conductive liquid passage until the second drop is close enough to the drop that an arc discharge is formed between the second drop of the second electrode and the drop of the first electrode to generate the thrust pulse.

7. The conductive liquid-fed pulsed plasma thruster system according to claim 4 , wherein the insulator forms a wall adjacent the outlet which supports the drop of the electrically-conductive liquid propellant.

8. The conductive liquid-fed pulsed plasma thruster system according to claim 1 , wherein the electrically-conductive liquid propellent is one of an ionic liquid, a conductive reactive propellant, and a liquid metal.

9. A spacecraft propulsion system comprising:

a conductive liquid-fed pulsed plasma thruster comprising:

a first electrode having a conductive solid portion, having a rear end and a front end, and a conductive liquid portion wherein the conductive liquid portion is formed by a an electrically-conductive liquid propellent;

a second electrode separated to define an ignition space therebetween;

at least one electric insulator separating the first electrode and the second electrode

wherein at least one wall of the at least one electric insulator surround the first electrode and are adjacent to a front end of the conductive solid portion such that a portion of the front end extends from the at least one wall;

a conductive-liquid passage extending within the conductive solid portion through which the electrically-conductive liquid propellent flows from an inlet to an outlet, wherein the outlet is located at the ignition space; and wherein the first electrode and the second electrode are configured so that repeatedly a drop of the conductive liquid portion forms at the outlet and grows toward the second electrode when the electrically-conductive liquid propellent flows through the conductive liquid passage until-the drop of the electrically-conductive liquid grows enough to be close enough to the second electrode to cause an arc discharge to form between the drop and the second electrode that vaporizes the drop to produce a superheated high-density plasma cloud that generates a thrust pulse when expanded and exhausted and after the thrust pulse is generated, additional drops are repeatedly formed and grown at the outlet of the first electrode to generate additional thrust pulses;

a power source operatively connected to the first electrode and the second electrode so that one of the first electrode and the second electrode operates as an anode and the other of the first electrode and the second electrode operates as a cathode; a conductive-liquid reservoir for holding the electrically-conductive liquid propellent;

a pump connected in fluidic communication with the conductive-liquid reservoir and the inlet of the first electrode to supply the electrically-conductive liquid propellent to the first electrode; and

wherein the electrically-conductive liquid propellent is the only propellent utilized by the at least one conductive liquid-fed pulsed plasma thruster to generate the thrust pulses.

10. The spacecraft propulsion system according to claim 9 , wherein the first electrode and the second electrode are coaxial, and the second electrode is in the form of a tube with the ignition space located therein.

11. The spacecraft propulsion system according to claim 10 , wherein the drop expands radially toward an inner surface of the second electrode to cause the arc discharge.

12. The spacecraft propulsion system according to claim 9 , wherein the first electrode and the second electrode are linearly aligned, spaced apart so that the ignition space is located therebetween, and facing one another.

13. The spacecraft propulsion system according to claim 12 , wherein the drop of the electrically-conductive liquid propellent expands linearly toward the second electrode to cause the arc discharge.

14. The spacecraft propulsion system according to claim 12 , wherein the second electrode includes a second conductive solid portion and a second conductive liquid portion formed by the electrically-conductive liquid propellent, a second conductive-liquid passage extends within the second conductive solid portion of the second electrode through which the the electrically-conductive liquid propellent flows from a second inlet to a second outlet, wherein the another second outlet is located at the ignition space, and wherein the first electrode and the second electrode are configured so that a second drop of the second conductive liquid portion forms at the second outlet and grows-toward the drop of the first electrode when the electrically-conductive liquid propellent flows through the second conductive liquid passage until the second drop is close enough to the drop that an arc discharge forms between the second drop of the second electrode and the drop of the first electrode to generate the thrust pulse, and wherein the outlet of the first electrode and the second outlet of the second electrode are coaxial.

15. The spacecraft propulsion system according to claim 14 , wherein the at least one pump is connected in fluidic communication with the conductive-liquid reservoir and the second inlet of the second electrode.

16. The spacecraft propulsion system according to claim 12 , wherein the insulator forms a wall adjacent the outlet which supports the drop of the electrically-conductive liquid propellent.

17. The spacecraft propulsion system according to claim 9 , wherein the electrically-conductive liquid propellent is one of an ionic liquid, a conductive reactive propellant, and a liquid metal.

18. A method for propelling a spacecraft comprising a conductive liquid-fed pulsed plasma thruster comprising a first electrode having a conductive solid portion with a rear end and a front end, and a conductive liquid portion, wherein the conductive liquid portion is formed of a an electrically-conductive liquid propellent, and a second electrode separated from the first electrode to define an ignition space therebetween, at least one electric insulator separating the first electrode and the second-electrode wherein at least one wall of the at least one electric insulator surround the first electrode and are adjacent to a front end of the conductive solid portion such that a portion of the front end extends from the at least one wall, and a conductive-liquid passage extending within the conductive solid portion through which the electrically-conductive liquid propellent flows from an inlet to an outlet, wherein the outlet is located at the ignition space, the method comprising the steps of:

forming a drop of the electrically-conductive liquid propellent outside the outlet of the first electrode by supplying the electrically-conductive liquid propellent into the inlet of the first electrode;

growing the drop of the electrically-conductive liquid propellent outside the outlet of the first electrode toward the second electrode by continuing to supply the electrically-conductive liquid propellent into the inlet of the first electrode until the drop of the electrically-conductive liquid propellent grows enough to be close enough to the second electrode to cause an arc discharge to form between the drop of the electrically-conductive liquid propellent and the second electrode that vaporizes the drop of the electrically-conductive liquid propellent to produce a superheated high-density plasma cloud that generates a thrust pulse when expanded and exhausted, wherein the electrically-conductive liquid propellent is the only propellent utilized by the conductive liquid-fed pulsed plasma thruster to generate the thrust pulses; and

after generating the thrust pulse, repeating the steps of forming the drop and growing the drop to generate a pulsing thrust.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2023
From: MARTIN, ROBERT S.
To: THE GOVERNMENT OF THE UNITES STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
Reel/Frame 064793/0953 →
Continuity (1)
Related Publication 20250081321A1 · Mar 6, 2025
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