IP Library › Granted Patent US 12,454,185
Granted Patent B2
US 12,454,185 · App. 18/479,375 · Granted Oct 28, 2025

Techniques for expediting electrified vehicle propulsion functionalities using a multi-core supervisory controller

Inventors: Abhilash Gudapati (Troy, MI); Varun Khemchandani (Royal Oak, MI); Kunal Waykole (Lake Orion, MI)
Assignee: FCA US LLC
B60L15/20B60R16/0231B60L2240/80
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,454,185
App. No.
18/479,375
Granted
Oct 28, 2025
Kind
B2
Abstract

An expedited start-up procedure of an electrified vehicle involves a hybrid control processor (HCP) connected to a controller area network (CAN) having electrified powertrain (ePT) modules and an auxiliary HCP (AHCP) connected to the CAN and connected to the HCP via a hardwire wakeup line. In response to a start-up request, the HCP initializes the start-up procedure in which it sends a wakeup signal to the AHCP via the hardwire wakeup line, performs shutoff path testing via a first CAN bus, and confirms enabled ePT modules communication via a second CAN bus to complete the start-up procedure. In response to the wakeup signal from the HCP, the AHCP initializes and then participates in the start-up procedure in which it wakes up and enables communication by the plurality of ePT modules via the second CAN bus. A duration of the start-up procedure is less than a customer annoyance threshold.

Claims (34)

1. A control system for performing an expedited start-up procedure of an electrified vehicle, the control system comprising:

a hybrid control processor (HCP) connected to a controller area network (CAN) having a plurality of electrified powertrain (ePT) ECUs/modules; and

an auxiliary hybrid control processor (AHCP) connected to the CAN and connected to the HCP via a hardwire wakeup line;

wherein in response to a start-up request for the electrified vehicle, the HCP is configured to initialize a start-up procedure in which the HCP:

sends a wakeup signal to the AHCP via the hardwire wakeup line,

performs shutoff path testing via a first CAN bus, and

confirms communication with the plurality of ePT ECUs/modules via a second CAN bus to complete the start-up procedure; and

wherein in response to the wakeup signal from the HCP, the AHCP is configured to initialize and then participate in the start-up procedure in which the AHCP wakes up and enables communication by the plurality of ePT ECUs/modules via the second CAN bus, and

wherein a duration of the start-up procedure is less than a predetermined customer annoyance threshold.

2. The control system of claim 1 , wherein the customer annoyance threshold is two seconds.

3. The control system of claim 2 , wherein the duration of the start-up procedure is in a range of approximately 1760-1830 milliseconds.

4. The control system of claim 1 , wherein the HCP does not perform a reset line test.

5. The control system of claim 1 , wherein the AHCP and the HCP are configured in a secondary/primary relationship, and wherein the AHCP does not perform shutoff path testing.

6. The control system of claim 1 , wherein the HCP and the AHCP are implemented by separate cores of a multi-core processor.

7. The control system of claim 1 , wherein the HCP performs the shutoff path testing in parallel while the AHCP wakes up and enables communication by the plurality of ePT ECUs/modules via the second CAN bus.

8. The control system of claim 1 , wherein the AHCP is configured to send a first set of network management messages at an enhanced cycle rate to wakeup and enable communication by the plurality of ePT ECUs/modules via the second CAN bus, and wherein the enhanced cycle rate is faster than a normal cycle rate.

9. The control system of claim 8 , wherein the first set of network management messages is a first ten messages, the enhanced cycle rate is approximately 100 milliseconds, and the normal cycle rate is approximately 1000 milliseconds.

10. A control method for an expedited start-up procedure for an electrified vehicle, the control method comprising:

providing a hybrid control processor (HCP) connected to a controller area network (CAN) having a plurality of electrified powertrain (ePT) ECUs/modules;

providing an auxiliary hybrid control processor (AHCP) connected to the CAN and connected to the HCP via a hardwire wakeup line;

detecting, by the HCP, a startup request for the electrified vehicle and, in response thereto, initializing, by the HCP, a start-up procedure in which the HCP:

sends a wakeup signal to the AHCP via the hardwire wakeup line,

performs shutoff path testing via a first CAN bus, and

confirms communication with the plurality of ePT ECUs/modules via a second CAN bus to complete the start-up procedure; and

receiving, by the AHCP, the wakeup signal from the HCP and, in response thereto, initializing, by the AHCP, and then participating, by the AHCP, in the start-up procedure in which the AHCP wakes up and enables communication by the plurality of ePT ECUs/modules via the second CAN bus,

wherein a duration of the start-up procedure is less than a predetermined customer annoyance threshold.

11. The control method of claim 10 , wherein the customer annoyance threshold is two seconds.

12. The control method of claim 11 , wherein the duration of the start-up procedure is in a range of approximately 1760-1830 milliseconds.

13. The control method of claim 10 , wherein the HCP does not perform a reset line test.

14. The control method of claim 10 , wherein the AHCP and the HCP are configured in a secondary/primary relationship, and wherein the AHCP does not perform shutoff path testing.

15. The control method of claim 10 , wherein the HCP and the AHCP are implemented by separate cores of a multi-core processor.

16. The control method of claim 10 , wherein the HCP performs the shutoff path testing in parallel while the AHCP wakes up and enables communication by the plurality of ePT ECUs/modules via the second CAN bus.

17. The control method of claim 10 , wherein the AHCP is configured to send a first set of network management messages at an enhanced cycle rate to wakeup and enable communication by the plurality of ePT ECUs/modules via the second CAN bus, and wherein the enhanced cycle rate is faster than a normal cycle rate.

18. The control method of claim 17 , wherein the first set of network management messages is a first ten messages, the enhanced cycle rate is approximately 100 milliseconds, and the normal cycle rate is approximately 1000 milliseconds.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2023
From: GUDAPATI, ABHILASH; KHEMCHANDANI, VARUN; WAYKOLE, KUNAL
To: FCA US LLC
Reel/Frame 065172/0666 →
Continuity (1)
Related Publication 20250108699A1 · Apr 3, 2025
References Cited (25)
US 8606453B2 · Bissontz · 2013 [cited by examiner]
US 9315187B2 · Stenson · 2016 [cited by examiner]
US 10525841B2 · Zhou et al. · 2020 [cited by applicant]
US 12012089B2 · Powell · 2024 [cited by examiner]
US 20110130906A1 · Mayer · 2011 [cited by examiner]
US 20110144840A1 · Ye · 2011 [cited by examiner]
US 20190258251A1 · Ditty et al. · 2019 [cited by applicant]
US 20210309248A1 · Choe et al. · 2021 [cited by applicant]
US 20220134979A1 · Holub · 2022 [cited by examiner]
US 20230077695A1 · Ambrosio · 2023 [cited by examiner]
US 20230093349A1 · Powell · 2023 [cited by examiner]
US 20230298268A1 · Oleynikova et al. · 2023 [cited by applicant]
CN 104071153A · 2014 [cited by applicant]
CN 105691209A · 2016 [cited by applicant]
CN 105774589A · 2016 [cited by applicant]
CN 106335370A · 2017 [cited by applicant]
CN 108608865A · 2018 [cited by applicant]
CN 108832683A · 2018 [cited by applicant]
CN 110281786A · 2019 [cited by applicant]
CN 110667436A · 2020 [cited by applicant]
CN 111532136A · 2020 [cited by applicant]
CN 111890936A · 2020 [cited by applicant]
CN 112373320A · 2021 [cited by applicant]
CAN Control System for an Electric Vehicle (Year: 2005). [cited by examiner]
International Search Report and Written Opinion dated Jan. 15, 2025 for International Application No. PCT/US2024/049225, International Filing Date Sep. 30, 2024. [cited by applicant]