IP Library Granted Patent US 12,454,739
Granted Patent B2
US 12,454,739 · App. 18/263,440 · Granted Oct 28, 2025

Identifying and extracting rare earth elements from mining operations

Inventors: W. Crawford Elliott (Atlanta, GA); David Shafer (Atlanta, GA)
Assignee: Georgia State University Research Foundation
C22B59/00B65G15/30C22B3/22E02F9/26E21C35/302
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,454,739
App. No.
18/263,440
Granted
Oct 28, 2025
Kind
B2
Abstract

Described herein are technologies for bauxite or kaolin mining operations. A detector is used to detect the presence of a pathfinder element or radioactivity indicating a presence of a rare-earth element. Once the pathfinder element or radioactivity is detected, the mined material is segregated from material mined in which a pathfinder element or radioactivity was not detected. Rare-earth elements are extracted from the segregated material. Once the rare-earth elements are extracted, the material is returned to normal mining operation processing steps.

Claims (19)

1. A method of extracting rare-earth elements from a mining, the method comprising:

using a detector on mining equipment;

receiving material mined from a mining operation, the material comprising bauxite or kaolin;

detecting using the detector a pathfinder element or radioactivity;

separating the material into a first material comprising the pathfinder element or radioactivity and a second material not having the pathfinder element or radioactivity; and

extracting at least one rare-earth element from the first material.

2. The method of claim 1 , wherein the pathfinder element comprises phosphorus.

3. The method of claim 1 , wherein the pathfinder element comprises titanium, or zirconium.

4. The method of claim 1 , wherein the radioactivity indicates Uranium or Thorium, (U-235, U-238, Th-232).

5. The method of claim 1 , further comprising:

crushing the kaolin to create crushed kaolin;

mixing the crushed kaolinite in a solution of water and a Na-hexametaphosphate;

allowing a grit portion of the crushed kaolin to settle;

separating the grit portion into a light grit fraction and a heavy grit fraction comprises mixing the grit into a heavy liquid mixture in a container;

allowing the heavy grit fraction to settle at a bottom of a container and the light grit fraction to rise to a top of the heavy liquid mixture comprising a heavy liquid, wherein the heavy liquid comprises lithium metatungstate, and wherein the heavy liquid comprises at least one of bromoform, tetrabromoethane (TBE), sodium polytungstate, or lithium metatungstate (LMT) Heavy Liquid; and

extracting the at least one rare-earth element from the heavy grit fraction by performing thermal treatment of the heavy grit fraction or acid baking of the heavy grit fraction.

6. The method of claim 1 , wherein the at least one rare-earth element comprises cerium (Ce), dysprosium (Dy), erbium (Er), europium (Eu), gadolinium (Gd), holmium (Ho), lanthanum (La), lutetium (Lu), neodymium (Nd), praseodymium (Pr), promethium (Pm), samarium (Sm), scandium (Sc), terbium (Tb), thulium (Tm), ytterbium (Yb) or yttrium (Y).

7. The method of claim 1 , wherein the material is mined from a mining operation in Georgia Coastal Plain.

8. The method of claim 1 , wherein the material is mined from a mining operation in Jeffersonville Member of a Paleocene-Eocene Huber Formation.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2023
From: ELLIOTT, W. CRAWFORD; SHAFER, DAVID
To: GEORGIA STATE UNIVERSITY RESEARCH FOUNDATION
Reel/Frame 065370/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2023
From: ELLIOTT, W. CRAWFORD; SHAFER, DAVID
To: GEORGIA STATE UNIVERSITY RESEARCH FOUNDATION
Reel/Frame 064694/0034 →
Continuity (2)
Provisional Application 63143502 · Jan 29, 2021
Related Publication 20240076761A1 · Mar 7, 2024
References Cited (10)
US 5015847A · Rouillon · 1991 [cited by examiner]
US 12179214B2 · Elliott · 2024 [cited by examiner]
US 20040045902A1 · Fellers · 2004 [cited by applicant]
US 20070241284A1 · Iltis · 2007 [cited by applicant]
US 20100319491A1 · Sugahara et al. · 2010 [cited by applicant]
US 20150104361A1 · Boudreault et al. · 2015 [cited by applicant]
US 20160177419A1 · Hatanaka et al. · 2016 [cited by applicant]
US 20200017366A1 · Wergertseder et al. · 2020 [cited by applicant]
PCT Invitation to Pay Additional Fees for PCT Application No. PCT/US2022/070404, mailed Mar. 23, 2022, 2 pages. [cited by applicant]
International Search Report and Written Opinion for PCT Application No. PCT/US2022/070404. mailed May 23, 2022, 9 pages. [cited by applicant]