IP Library › Granted Patent US 12,459,041
Granted Patent B2
US 12,459,041 · App. 17/774,800 · Granted Nov 4, 2025

Porosity prediction

Inventors: He Luan (Palo Alto, CA); Jun Zeng (Palo Alto, CA)
Assignee: Peridot Print LLC
B22F12/90B22F3/1121G06F30/27
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Quick Facts
Patent No.
US 12,459,041
App. No.
17/774,800
Granted
Nov 4, 2025
Kind
B2
Abstract

Examples of methods for predicting porosity are described herein. In some examples, a method includes predicting a height map. In some examples, the height map is of material for metal printing. In some examples, the method includes predicting a porosity of a precursor object. In some examples, predicting the porosity of the precursor object is based on the predicted height map.

Claims (16)

1 . A method, comprising:

determining, by a processor coupled to a printer, a height map indicating one or more variations in a height of material in a build volume of material for metal printing based on one or more agent maps, wherein the one or more agent maps provide data indicating one or more locations for applying one or more agents, and wherein the printer is operable to manufacture an end object;

determining, by the processor, a porosity of a precursor object based on the determined height map by determining a porosity for each voxel of the height map;

determining by the processor, a predicted shape of the end object based on the porosity of the precursor object;

determining, by the processor, one or more predicted shape deformation based on one or more differences between the predicted shape of the end object and a corresponding 3D object model;

adjusting, by the processor, a 3D object model and one or more printing variables of the end object to reduce the one or more predicted shape deformations to a targeted amount; and

controlling, by the processor, the printer to manufacture the end object based at least on the adjusted 3D object model and the adjusted one or more printing variables.

2 . The method of claim 1 , wherein determining the height map is based on a height prediction machine learning model.

3 . The method of claim 1 , wherein determining the height map is further based on sensed height data or slice data.

4 . The method of claim 1 , wherein determining the porosity is based on a porosity prediction machine learning model.

5 . The method of claim 1 , wherein determining the predicted shape is based on a shape prediction machine learning model.

6 . The method of claim 1 , further comprising determining an expected porosity of the precursor object based on the predicted shape.

7 . The method of claim 6 , further comprising determining an expected height map based on the expected porosity.

8 . The method of claim 7 , further comprising determining an expected slice based on the expected height map.

9 . The method of claim 8 , further comprising performing online compensation based on the expected slice.

10 . The method of claim 8 , further comprising performing offline compensation based on a set of expected slices.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2022
From: LUAN, HE; ZENG, JUN
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 060197/0438 →
Continuity (1)
Related Publication 20220388070A1 · Dec 8, 2022
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