IP Library › Granted Patent US 12,460,526
Granted Patent B2
US 12,460,526 · App. 18/473,545 · Granted Nov 4, 2025

Inflow control device

Inventor: John Wakefield (Cypress, TX)
Assignee: Baker Hughes Oilfield Operations LLC
E21B43/38
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Quick Facts
Patent No.
US 12,460,526
App. No.
18/473,545
Granted
Nov 4, 2025
Kind
B2
Abstract

An inflow control device, including an upstream flow control structure configured to induce water droplet collisions, and a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough. A method of controlling flow including flowing a fluid from a source to a destination through an inflow control device comprising an upstream flow control structure and a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough, and inducing water droplet collisions in the upstream flow control structure. A wellbore system including a borehole in a subsurface formation, a string disposed in the borehole, and the inflow control device, disposed within or as part of the string.

Claims (36)

1 . An inflow control device, comprising:

an upstream flow control structure configured to induce water droplet collisions; and

a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough,

wherein the upstream flow control structure is configured to induce water droplet collisions to form water droplets that have a diameter equal to or greater than a diameter of the channel.

2 . The inflow control device of claim 1 , wherein the channel is sized to allow oil to pass therethrough.

3 . The inflow control device of claim 1 , wherein the upstream flow control structure comprises a plurality of impinging jets.

4 . The inflow control device of claim 1 , wherein the upstream flow control structure comprises a flow baffle.

5 . The inflow control device of claim 4 , wherein the upstream flow control structure comprises a pressure-dropping structure upstream of the flow baffle.

6 . The inflow control device of claim 1 , wherein the upstream flow control structure comprises a plurality of pores.

7 . The inflow control device of claim 1 , wherein the upstream flow control structure and the downstream flow control structure are formed as a unitary structure.

8 . The inflow control device of claim 1 , wherein the downstream flow control structure has a circular cross-section in a plane perpendicular to a direction of flow.

9 . A wellbore system comprising:

a borehole in a subsurface formation;

a string disposed in the borehole; and

the inflow control device of claim 1 disposed within or as part of the string.

10 . An inflow control device, comprising:

an upstream flow control structure configured to induce water droplet collisions; and

a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough,

wherein the upstream flow control structure comprises a flow baffle,

wherein the upstream flow control structure comprises a pressure-dropping structure upstream of the flow baffle, and

wherein the pressure-dropping structure comprises a nozzle.

11 . The inflow control device of claim 10 , wherein the upstream flow control structure is configured to induce water droplet collisions to form water droplets that have a diameter equal to or greater than a diameter of the channel.

12 . An inflow control device, comprising:

an upstream flow control structure configured to induce water droplet collisions; and

a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough,

wherein the channel has a diameter between 80 μm and 120 μm.

13 . A method of controlling flow comprising:

flowing a fluid from a source to a destination through an inflow control device comprising an upstream flow control structure and a downstream flow control structure disposed downstream of the upstream flow control structure and comprising a channel formed therethrough; and

inducing water droplet collisions in the upstream flow control structure,

wherein the inducing water droplet collisions in the upstream flow control structure forms water droplets having a diameter equal to or greater than a diameter of the channel.

14 . The method of claim 13 , wherein the fluid comprises a mixture of oil and water.

15 . The method of claim 13 , further comprising:

flowing the fluid into the upstream flow control structure at a Reynolds number that is lower than a threshold at which water droplets within the upstream flow control structure undergo shearing.

16 . The method of claim 13 , wherein the upstream flow control structure comprises a plurality of impinging jets.

17 . The method of claim 13 , wherein the upstream flow control structure comprises a flow baffle.

18 . The method of claim 13 , wherein the upstream flow control structure and the downstream flow control structure are formed as a unitary structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2023
From: WAKEFIELD, JOHN
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 065023/0634 →
Continuity (1)
Related Publication 20250101847A1 · Mar 27, 2025
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