IP Library › Granted Patent US 12,460,567
Granted Patent B2
US 12,460,567 · App. 18/417,439 · Granted Nov 4, 2025

Methods and systems for a fuel operated heater

Inventor: Aed Dudar (Canton, MI)
Assignee: Ford Global Technologies, LLC
F01N5/02F01N3/2033F01N9/007F01N13/002F01N2610/146F01N2900/04F01N2900/1404F01N2900/1406F23N2241/14
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Quick Facts
Patent No.
US 12,460,567
App. No.
18/417,439
Granted
Nov 4, 2025
Kind
B2
Abstract

Methods and systems are provided for a fuel system. In one example, a method may include adjusting operation of a fuel-operated heater (FOH) and an exhaust system to regenerate the FOH. The operation may include flowing gases from the exhaust system to the FOH to return the FOH to a less coked state.

Claims (29)

1 . A system, comprising:

a fuel operated heater (FOH) fluidly coupled to an exhaust system of an engine and a vehicle interior cabin; and

a controller comprising computer-readable instructions that when executed enable the controller to:

direct exhaust gases from exhaust system to the FOH in response to a regeneration request; and

crank the engine and flow engine compressed air to the FOH in response to the regeneration request being present when the engine is not combusting.

2 . The system of claim 1 , wherein a regeneration passage extends from the FOH and intersects with an exhaust passage of the exhaust system at a location downstream of an aftertreatment device relative to a direction of exhaust gas flow.

3 . The system of claim 2 , wherein a valve is arranged in the regeneration passage, the valve configured to control exhaust gas flow from the exhaust passage to the FOH.

4 . The system of claim 1 , wherein the exhaust system comprises an exhaust tuning valve.

5 . The system of claim 1 , wherein the instructions further cause the controller to initiate a regeneration of the FOH in the presence of the regeneration request in response to a delta pressure of the FOH.

6 . The system of claim 5 , wherein the instructions further cause the controller to flow exhaust gases from the exhaust system during the regeneration of the FOH.

7 . The system of claim 1 , wherein the exhaust system further comprises a fuel injector positioned to inject fuel directly into an exhaust gas stream.

8 . A system, comprising:

a fuel operated heater (FOH) fluidly coupled to an exhaust system of an engine and a vehicle interior cabin;

a differential pressure sensor coupled to an inlet and an outlet of the FOH; and

a controller comprising computer-readable instructions that when executed enable the controller to:

direct exhaust gases from exhaust system to the FOH in response to a regeneration request, wherein the regeneration request is in response to a pressure differential sensed by the differential pressure sensor.

9 . The system of claim 8 , further comprising a fuel injector positioned upstream of an aftertreatment device of the exhaust system, the fuel injector positioned to inject fuel directly into an exhaust stream, and wherein the FOH is fluidly coupled to a location of the exhaust system downstream of the aftertreatment device relative to a direction of exhaust gas flow.

10 . The system of claim 8 , wherein the instructions further enable the controller to activate the FOH prior to flowing exhaust gases to the FOH for a threshold duration.

11 . The system of claim 8 , wherein the instructions further enable the controller to flow a mixture of exhaust gas and fresh air to the FOH prior to flowing exhaust gases to the FOH via a multi-position valve.

12 . The system of claim 8 , wherein the FOH is deactivated and unfueled when exhaust gases are directed to the FOH.

13 . The system of claim 8 , wherein the instructions further enable the controller to crank the engine and flow engine compressed air to the FOH in response to the regeneration request being present when the engine is not combusting.

14 . A method, comprising:

activating a fuel operated heater (FOH) for a threshold duration;

deactivating the FOH;

flowing exhaust gases from an engine to the FOH; and

maintaining the FOH active and cranking the engine in response to the engine being unfueled.

15 . The method of claim 14 , further comprising injecting fuel into an exhaust stream in response to a temperature of the exhaust gases being less than a threshold temperature.

16 . The method of claim 14 , wherein a metered amount of exhaust gas is delivered to the FOH in response to the FOH not activating for the threshold duration.

17 . The method of claim 16 , wherein the metered amount of exhaust gas is mixed with fresh air prior to contacting the FOH.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2024
From: DUDAR, AED
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 066184/0076 →
Continuity (1)
Related Publication 20250237164A1 · Jul 24, 2025
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