IP Library › Granted Patent US 12,460,597
Granted Patent B2
US 12,460,597 · App. 18/904,113 · Granted Nov 4, 2025

Location-based modification of two-stroke engine calibration

Inventors: Dallas Blake (Roseau, MN); Darren J. Hedlund (Roseau, MN); Ryan Douglas Hayes (East Grand Forks, MN)
Assignee: Polaris Industries Inc.
F02D41/2464F02D9/08F02D13/0242F02D2200/0404F02D2200/101F02D2400/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,460,597
App. No.
18/904,113
Granted
Nov 4, 2025
Kind
B2
Abstract

Recreational vehicle two-stroke engine control systems configured for location-based modification of an engine calibration may include a locator device, a throttle position sensor, and an engine speed sensor communicatively coupled to an engine control unit. The engine control unit controls a position of an exhaust valve based on a first calibration map and an input from the sensors. The engine control unit also determines, based on a location of the vehicle, a second calibration map. The engine control unit controls a position of an exhaust valve based on a second calibration map and an input from the sensors. Controlling the two-stroke engine to operate the exhaust valve at the second exhaust valve position may improve the engine run-quality, performance, efficiency, or the like.

Claims (61)

1 . A recreational vehicle, comprising:

a two-stroke engine comprising an exhaust assembly having an exhaust valve configured to adjust an orifice size defined by the exhaust valve and at least a portion of an exhaust port of the two-stroke engine; and

an engine control unit (ECU) including a processor and a memory device configured to store a first calibration map defining, based on at least a throttle position and an engine speed of the two-stroke engine, a first exhaust valve position, wherein the processor is configured to:

receive a location signal indicative of a location of the recreational vehicle;

determine, based on the location signal, a second calibration map defining, based on the throttle position and the engine speed, a second exhaust valve position different from the first exhaust valve position; and

control the two-stroke engine to operate the exhaust valve at the second exhaust valve position.

2 . The recreational vehicle of claim 1 , further comprising:

an engine speed sensor configured to generate an engine speed signal indicative of revolutions per minute of the two-stroke engine, wherein the ECU is configured to receive the engine speed signal; and

a throttle position sensor configured to generate a throttle signal indicative of an input from an operator-actuated throttle device, wherein the ECU is configured to receive the throttle signal,

wherein the processor is configured to determine, based on the second calibration map, the throttle signal, and the engine speed signal, the second exhaust valve position.

3 . The recreational vehicle of claim 1 , further comprising an electronic actuator communicatively coupled to the processor and mechanically coupled to the exhaust valve,

wherein the processor is configured to generate an exhaust valve position signal indicative of the second exhaust valve position, and

wherein the electronic actuator is configured to receive from the processor the exhaust valve position signal and cause the exhaust valve to move to the second exhaust valve position to control the two-stroke engine to operate the exhaust valve at the second exhaust valve position.

4 . The recreational vehicle of claim 1 , wherein the processor is configured to:

determine, based on the location signal, a calibration offset; and

determine, based on the first calibration map and the calibration offset, the second calibration map.

5 . The recreational vehicle of claim 1 , wherein the memory is further configured to store a third calibration map, and wherein the processor is configured to:

determine, based on the location signal, a calibration offset; and

determine, based on the first calibration map, the third calibration map and the calibration offset, the second calibration map.

6 . The recreational vehicle of claim 1 , wherein the processor is configured to:

determine, based on the location signal, a region code; and

determine, based on the region code, the second calibration map.

7 . The recreational vehicle of claim 1 , wherein the first calibration map and the second calibration map define respective first and second exhaust valve positions comprising:

an exhaust valve open position;

an exhaust valve closed position; and

an exhaust valve mid-position, wherein the mid-position is between the open position and the closed position.

8 . The recreational vehicle of claim 7 , wherein the orifice size is at a maximum when the exhaust valve is in the open position, wherein the orifice size is at a minimum when the exhaust valve is in the closed position, and wherein the orifice size is between the maximum orifice size and the minimum orifice size when the exhaust valve is in the mid-position.

9 . The recreational vehicle of claim 1 , further comprising a locator device configured to determine, based on one or more communications signals received from one or more remote devices, the location signal, wherein the ECU is configured to receive from the locator device the location signal.

10 . The recreational vehicle of claim 1 , further comprising a locator device configured to determine, based on one or more detected velocity changes and one or more detected directional changes, the location signal, wherein the ECU is configured to receive from the locator device the location signal.

11 . A two-stroke engine control system for a recreational vehicle, comprising:

a locator device configured to generate location signal indicative of a location of the recreational vehicle;

a throttle position sensor configured to generate a throttle signal indicative of an input from an operator-actuated throttle device;

an engine speed sensor configured to generate an engine speed signal indicative of revolutions per minute of a two-stroke engine including a cylinder defining a combustion chamber and an exhaust port and an exhaust assembly including an exhaust valve configured to adjust an orifice size defined by the exhaust valve and at least a portion of the exhaust port; and

an engine control unit (ECU) including a processor and a memory device storing a first calibration map defining, based on at least the throttle signal and the engine speed signal, a first exhaust valve position, wherein the processor is configured to:

receive the location signal, the throttle signal, and the engine speed signal;

determine, based on the location signal, a second calibration map;

determine, based on the second calibration map, the throttle signal, and the engine speed signal, a second exhaust valve position; and

control the two-stroke engine to operate the exhaust valve at the second exhaust valve position.

12 . The two-stroke engine control system of claim 11 , further comprising an electronic actuator communicatively coupled to the processor, wherein the processor is configured to generate a second exhaust valve position signal indicative of the second exhaust valve position, and wherein the electronic actuator is configured to receive from the processor the exhaust valve position signal and cause the exhaust valve to move to the second exhaust valve position to control the two-stroke engine to operate the exhaust valve at the second exhaust valve position.

13 . The two-stroke engine control system of claim 11 , wherein the processor is configured to:

determine, based on the location signal, a calibration offset; and

determine, based on the first calibration map and the calibration offset, the second calibration map.

14 . The two-stroke engine control system of claim 11 , wherein the memory is further configured to store a third calibration map, and wherein the processor is configured to:

determine, based on the location signal, a calibration offset; and

determine, based on the first calibration map, the third calibration map and the calibration offset, the second calibration map.

15 . The two-stroke engine control system of claim 11 , wherein the processor is configured to:

determine, based on the location signal, a region code; and

determine, based on the region code, the second calibration map.

16 . The two-stroke engine control system of claim 11 , wherein the first calibration map and the second calibration map define respective first and second sets of exhaust valve positions, each set of exhaust valve positions comprising:

an exhaust valve open position;

an exhaust valve closed position; and

an exhaust valve mid-position, wherein the mid-position is between the open position and the closed position.

17 . The two-stroke engine control system of claim 16 , wherein the orifice size is at a maximum when the exhaust valve is in the open position, wherein the orifice size is at a minimum when the exhaust valve is in the closed position, and wherein the orifice size is between the maximum orifice size and the minimum orifice size when the exhaust valve is in the mid-position.

18 . The two-stroke engine control system of claim 11 , further comprising a locator device configured to determine, based on one or more communications signals received from one or more remote devices, the location signal, wherein the ECU is configured to receive from the locator device the location signal.

19 . The two-stroke engine control system of claim 11 , further comprising a locator device configured to determine, based on one or more detected velocity changes and one or more detected directional changes, the location signal, wherein the ECU is configured to receive from the locator device the location signal.

20 . A method of controlling a two-stroke engine of a recreational vehicle, comprising:

receiving, by a processors of an engine control unit, a location signal indicative of a location of the recreational vehicle, a throttle signal indicative of an input from an operator-actuated throttle device, and an engine speed signal indicative of revolutions per minute of the two-stroke engine having an exhaust valve configured to adjust an orifice size defined by the exhaust valve and at least a portion of an exhaust port of the two-stroke engine;

receiving, by the processor from a memory device, a first calibration map defining, based on at least the throttle signal and the engine speed signal, a first exhaust valve position;

determining, by the processor based on the location signal, a second calibration map;

determining, by the processor based on the second calibration map, the throttle signal, and the engine speed signal, a second exhaust valve position; and

controlling, by the processor, the two-stroke engine to operate the exhaust valve at the second exhaust valve position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2024
From: BLAKE, DALLAS; HEDLUND, DARREN J.; HAYES, RYAN DOUGLAS
To: POLARIS INDUSTRIES INC.
Reel/Frame 068908/0325 →
Continuity (2)
Provisional Application 63587823 · Oct 4, 2023
Related Publication 20250116239A1 · Apr 10, 2025
References Cited (6)
US 8590654B2 · Kerner et al. · 2013 [cited by applicant]
US 8733773B2 · Sampson · 2014 [cited by applicant]
US 11110994B2 · Hedlund · 2021 [cited by applicant]
US 11635046B1 · Klingbeil · 2023 [cited by examiner]
US 20140332293A1 · Conn · 2014 [cited by applicant]
US 20190376459A1 · Pieczko · 2019 [cited by examiner]