IP Library › Granted Patent US 12,463,503
Granted Patent B2
US 12,463,503 · App. 18/651,278 · Granted Nov 4, 2025

Self-powered irrigation systems, generator systems and methods of controlling irrigation

Inventors: Michael J. Millius (Vail, AZ); Riccardo J. Tresso (Oro Valley, AZ); Randy R. Montgomery (Tucson, AZ); Patrick J. Hibbs (Gilbert, AZ); Parthiv A. Rajgor (Marana, AZ); Michael A. McAfee (Tucson, AZ); Jiangjiang Dai (Tucson, AZ); John E. Price (Tucson, AZ); Bradley H. Dolbin (Tucson, AZ)
Assignee: Rain Bird Corporation
H02K7/1823A01G25/16G05D16/0636H02K11/0094H02K11/04
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Quick Facts
Patent No.
US 12,463,503
App. No.
18/651,278
Granted
Nov 4, 2025
Kind
B2
Abstract

Some embodiments provide irrigation generator systems that include a main conduit comprising an inlet conduit and an outlet conduit; a flow control system positioned within the main conduit; a generator conduit comprising a generator inlet conduit and a generator outlet conduit, wherein the generator inlet conduit is fluidly coupled with the main conduit upstream of the flow control system, the generator outlet conduit is fluidly coupled with the main conduit downstream of the flow control system; and a generator comprising a rotor assembly cooperated with generator conduit to be physically activated by a flow of fluid through the generator conduit causing rotation of the rotor assembly and generates electrical power. The flow control system transitions between a closed state to the open state in response to a water pressure exceeding a pressure threshold.

Claims (64)

1 . An irrigation generator system, comprising:

a main conduit comprising an inlet conduit and an outlet conduit;

a flow control system positioned within the main conduit between the inlet conduit of the main conduit and the outlet conduit of the main conduit;

a generator conduit comprising a generator inlet conduit and a generator outlet conduit, wherein the generator inlet conduit is fluidly coupled with the main conduit upstream of the flow control system, the generator outlet conduit is fluidly coupled with the main conduit downstream of the flow control system; and

a generator configured to be physically activated by a fluid flow of fluid through the generator conduit causing a generation of electrical power;

wherein the flow control system is configured to transition to an open state enabling water to flow through the main conduit and limit a generator fluid flow rate through the generator conduit.

2 . The system of claim 1 , wherein the flow control system is configured to transition between a closed state and the open state, wherein in the closed state the flow control system prevents water from flowing along a primary flow path from the inlet conduit and through the flow control system.

3 . The system of claim 1 , wherein the flow control system is configured to variably open between a closed state and a maximum open state as a function of a variable water pressure while limiting the generator fluid flow rate through the generator conduit.

4 . The system of claim 1 , wherein the flow control system comprises:

a regulator positioned within the main conduit, wherein the regulator comprises a biased diaphragm configured to variably move, as a function of a water pressure within the main conduit, maintaining the generator fluid flow rate through the generator conduit at a substantially constant flow rate while the water pressure within the main conduit is between a first pressure threshold and a maximum pressure threshold.

5 . The system of claim 4 , further comprising:

a rotor assembly; and

wherein the generator conduit comprises a rotor cavity, wherein at least a portion of the rotor assembly is positioned within the rotor cavity, and wherein the rotor assembly is configured to rotate in response to fluid flow through the rotor cavity.

6 . The system of claim 5 , wherein the generator conduit comprises an inlet aperture aligned with the at least the portion of the rotor assembly and configured to direct at least a portion of the fluid flow through the generator conduit at the at least the portion of the rotor assembly.

7 . The system of claim 1 , further comprising:

a generator protection system cooperated with the generator conduit and configured to at least partially control the fluid flow through the generator conduit as a function of pressure in the generator inlet conduit.

8 . The system of claim 1 , further comprising:

a generator protection system cooperated with the generator conduit and configured to further control the generator fluid flow rate in response to a generator conduit pressure within the generator conduit.

9 . The system of claim 1 further comprising:

a rechargeable power storage system; and

a bridge rectifier coupled with an output of the generator and further coupled with the rechargeable power storage system, wherein the bridge rectifier is configured to supply power from the generator to the rechargeable power storage system.

10 . The system of claim 1 , further comprising:

an irrigation control device powered by the electrical power generated by the generator, wherein the irrigation control device comprises:

a wireless transceiver; and

an irrigation control device control circuit communicatively coupled with the wireless transceiver, wherein the irrigation control device control circuit is configured to receive and transmit communications via the wireless transceiver, and to implement an irrigation schedule stored local at the irrigation control device and output valve signals in accordance with the irrigation schedule in causing activation of one or more valves; and

a wireless valve system separate from the irrigation control device, wherein the wireless valve system comprises:

a housing separate and remote from the irrigation control device, wherein the main conduit, the generator conduit and the generator are positioned within the housing; and

a valve control system maintained within the housing comprising:

a rechargeable power storage system electrically coupled with the generator and configured to repeatedly receive and store electrical power generated by the generator;

a wireless valve transceiver;

a drive output electrically coupled with the rechargeable power storage system; and

a valve control circuit electrically coupled with and receiving operational power from the rechargeable power storage system, and the valve control circuit is further communicatively coupled with the wireless valve transceiver and the drive output, wherein the valve control circuit is configured to activate, in response to a valve signal wirelessly received from the irrigation control device, the drive output to output a drive signal powered from the rechargeable power storage system to power an irrigation valve to transition between a closed state and an open state.

11 . The system of claim 1 , further comprising:

irrigation rotor system comprising the main conduit, the flow control system, the generator conduit, the generator, and further comprising:

a riser configured to rise from a non-active position to an active position and emit water from at least one water emitter of the riser in the active position;

a valve system cooperated with the main conduit and configured to control a flow of water from the main conduit to the at least one water emitter;

a wireless transceiver;

a drive output electrically coupled with a rechargeable power storage system and the valve system; and

a control circuit communicatively coupled with the wireless transceiver and the drive output, wherein the control circuit is configured to receive power from the rechargeable power storage system and to activate, in response to a valve activation signal, the drive output to output a drive signal configured to activate the valve system.

12 . A method of generating electrical power for irrigation control comprising:

establishing a primary flow path through an inlet conduit of a main conduit of an irrigation generator system and out of an outlet conduit of the main conduit;

establishing a generator flow path through a generator conduit fluidly coupled at a generator inlet conduit with the main conduit and fluidly coupled downstream with the main conduit through a generator outlet conduit;

generating electrical power in response to a flow of fluid through the generator conduit; and

controlling the fluid flow through the generator conduit comprising transitioning a flow control system, positioned between the inlet conduit of the main conduit and the outlet conduit of the main conduit, to an open state enabling water to flow through the main conduit and limiting a generator fluid flow rate through of the fluid flow through the generator conduit.

13 . The method of claim 12 , wherein the controlling the fluid flow through the generator conduit comprises maintaining the flow control system in a closed state in preventing water from flowing along the primary flow path in response to a water pressure within the inlet conduit being less than a first pressure threshold.

14 . The method of claim 12 , wherein the controlling the fluid flow through the generator conduit comprises variably opening the flow control system between a closed state and a maximum open state as a function of a variable water pressure in the limiting the generator fluid flow rate through the generator conduit.

15 . The method of claim 14 , wherein the variably opening the flow control system comprises biasing a diaphragm toward a closed position and enabling the transitioning between the closed state and the maximum open state as a function of the variable water pressure.

16 . The method of claim 12 , wherein the controlling the fluid flow through the generator conduit comprises:

positioning a biased diaphragm of a regulator within the main conduit; and

maintaining a substantially constant generator fluid flow rate through the generator conduit while a water pressure within the main conduit varies over time between a first pressure threshold and a maximum pressure threshold.

17 . The method of claim 12 , further comprising:

positioning a rotor within a rotor cavity of the generator conduit; and

wherein the generating the electrical power comprises causing at least a portion of the fluid flow through the generator conduit to flow through the rotor cavity.

18 . The method of claim 12 , further comprising:

further controlling, through activation of a generator protection system, the fluid flow through the generator conduit as a function of pressure in the generator inlet conduit.

19 . The method of claim 12 , further comprising:

preventing the flow of the water through the generator conduit in response to a generator conduit pressure exceeding a generator conduit pressure threshold.

20 . The method of claim 12 , further comprising:

repeatedly recharging a rechargeable power storage system with the generated electrical power supplied through a bridge rectifier to the rechargeable power storage system.

21 . The method of claim 12 , further comprising:

repeatedly recharging and storing the electrical power in a rechargeable power storage system electrically coupled to receive the electrical power;

releasing power from the rechargeable power storage system in powering a wireless transceiver;

wirelessly receiving a valve signal through the wireless transceiver and from a remote irrigation control device; and

releasing at least some of the stored electrical power from the rechargeable power storage system and powering a valve control circuit, in response to the valve signal, enabling release of a drive signal powered from the at least some of the stored electrical power to power an irrigation valve to transition between a closed state and an open state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2024
From: MILLIUS, MICHAEL J.; TRESSO, RICCARDO J.; MONTGOMERY, RANDY R.; HIBBS, PATRICK J.; RAJGOR, PARTHIV A.; MCAFEE, MICHAEL A.; DAI, JIANGJIANG; PRICE, JOHN E.; DOLBIN, BRADLEY H.
To: RAIN BIRD CORPORATION
Reel/Frame 067275/0167 →
Continuity (4)
Continuation 17744349 · May 13, 2022
Provisional Application 63218771 · Jul 6, 2021
Provisional Application 63189003 · May 14, 2021
Related Publication 20240283325A1 · Aug 22, 2024
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