IP Library Granted Patent US 12,465,995
Granted Patent B2
US 12,465,995 · App. 17/669,034 · Granted Nov 11, 2025

Remote power supply parameter adjustment

Inventor: Marc Lee Denis (Lena, WI)
Assignee: Illinois Tool Works Inc.
B23K9/1087A61F9/06A61F9/067B23K9/0956B23K9/1056B23K9/32B23K9/322
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Quick Facts
Patent No.
US 12,465,995
App. No.
17/669,034
Granted
Nov 11, 2025
Kind
B2
Abstract

A welding system includes power supply configured to provide a welding power output. The welding system also includes a welding helmet having an electronic display and an inertial measurement unit. The electronic display is configured to display a representation of the power supply and to display one or more indications of one or more parameters of the power supply. The inertial measurement unit is configured to detect movement of the welding helmet. The welding system also includes a processing system communicatively coupled to the inertial measurement unit and configured to adjust at least one parameter of the one or more parameters based at least in part on the movement of welding helmet.

Claims (40)

1 . A welding system, comprising:

a power supply configured to provide a welding power output;

a welding helmet comprising: an electronic display configured to display one or more indications of one or more parameters of the power supply and at least one control element corresponding to at least one parameter of the one or more parameters, wherein displaying the at least one control element comprises displaying one or more manipulatables corresponding to the at least one control element; and

a first inertial measurement unit positioned on the welding helmet and configured to detect movement of the welding helmet by an operator; and a processing system communicatively coupled to the first inertial measurement unit and configured to adjust the at least one parameter of the one or more parameters based at least in part on data from the first inertial measurement unit,

wherein the first inertial measurement unit is configured to detect at least one specific movement of the welding helmet corresponding to a user input by the operator to adjust a welding parameter of the power supply,

wherein the at least one specific movement of the welding helmet comprises an interaction by the operator with at least one of the one or more manipulatables displayed by the electronic display, and

wherein the processing system is configured to update the at least one control element to reflect the adjusted welding parameter in response to the at least one specific movement of the welding helmet.

2 . The welding system of claim 1 , comprising a welding torch communicatively coupled to the power supply, wherein the welding torch comprises a second inertial measurement unit configured to detect movement of the welding torch, wherein the processing system is configured to adjust the at least one parameter of the one or more parameters based at least in part on the movement of the welding torch.

3 . The welding system of claim 1 , comprising a welding glove comprising a second inertial measurement unit configured to detect movement of the welding glove, wherein the processing system is configured to adjust the at least one parameter of the one or more parameters based at least in part on the movement of the welding glove.

4 . The welding system of claim 1 , wherein the at least one parameter comprises a current level of the power supply, a voltage level of the power supply, or a welding process type.

5 . The welding system of claim 4 , wherein the at least one parameter comprises a voltage for metal inert gas (MIG) welding, a current for shielded metal arc welding (SMA W), and a current for tungsten inert gas (TIG) welding.

6 . The welding system of claim 1 , wherein the processing system comprises power supply control circuitry.

7 . The welding system of claim 1 , wherein the first inertial measurement unit comprises at least one accelerometer or a gyroscope.

8 . The welding system of claim 1 , wherein the first inertial measurement unit is configured to detect one or more predefined gestures.

9 . The welding system of claim 1 , comprising a transceiver configured to transmit information indicative of the movement to the power supply.

10 . The welding system of claim 1 , wherein the electronic display comprises a transparent light emitting diode display or a transparent organic light emitting diode display.

11 . The welding system of claim 1 , wherein the welding helmet comprises a camera configured to capture images of a working view of a weld area, and the electronic display is configured to display the images.

12 . A welding system, comprising: a power supply configured to provide a welding power output; a welding helmet comprising an electronic display configured to display one or more indications of one or more parameters of the power supply and at least one control element corresponding to at least one parameter of the one or more parameters, wherein displaying the at least one control element comprises displaying one or more manipulatables corresponding to the at least one control element;

a welding torch communicatively coupled to the power supply, wherein the welding torch comprises a first inertial measurement unit configured to detect movement of the welding torch; and

a processing system communicatively coupled to the first inertial measurement unit and configured to adjust the at least one parameter of the one or more parameters based at least in part on data from the first inertial measurement unit,

wherein the first inertial measurement unit is configured to detect at least one specific movement of the welding torch corresponding to a user input by an operator to adjust a welding parameter of the power supply,

wherein the at least one specific movement of the welding helmet comprises an interaction by the operator with at least one of the one or more manipulatables displayed by the electronic display, and

wherein the processing system is configured to update the at least one control element to reflect the adjusted welding parameter in response to the at least one specific movement of the welding torch detected by the first inertial measurement unit.

13 . The welding system of claim 12 , wherein the welding helmet comprises a second inertial measurement unit configured to detect movement of the welding helmet, wherein the processing system is configured to adjust the at least one parameter of the one or more parameters based at least in part on the movement of the welding helmet.

14 . The welding system of claim 12 , comprising a welding glove comprising a second inertial measurement unit configured to detect movement of the welding glove, wherein the processing system is configured to adjust the at least one parameter of the one or more parameters based at least in part on the movement of the welding glove.

15 . The welding system of claim 12 , wherein the at least one parameter comprises a current level of the power supply, a voltage level of the power supply, or a welding process type.

16 . The welding system of claim 15 , wherein the at least one parameter comprises a voltage for metal inert gas (MIG) welding, a current for shielded metal arc welding (SMA W), and a current for tungsten inert gas (TIG) welding.

17 . The welding system of claim 12 , wherein the first inertial measurement unit comprises at least one accelerometer or a gyroscope.

18 . The welding system of claim 12 , wherein the first inertial measurement unit is configured to detect one or more predefined gestures.

19 . The welding system of claim 12 , comprising a transceiver configured to transmit information indicative of the movement to the power supply.

20 . A welding system, comprising:

a power supply configured to provide a welding power output;

a wire feeder configured to provide a welding wire;

a welding helmet comprising:

an electronic display configured to display one or more indications of one or more parameters of the wire feeder and at least one control element corresponding to at least one parameter of the one or more parameters, wherein displaying the at least one control element comprises displaying one or more manipulatables corresponding to the at least one control element; and

a first inertial measurement unit positioned on the welding helmet and configured to detect movement of the welding helmet by an operator; and

a processing system communicatively coupled to the first inertial measurement unit and configured to adjust the at least one parameter of the one or more parameters based at least in part on data from the first inertial measurement unit, wherein

the first inertial measurement unit is configured to detect at least one specific movement of the welding helmet corresponding to a user input by the operator to adjust a welding parameter of the wire feeder, wherein

the at least one specific movement of the welding helmet comprises an interaction by the operator with at least one of the one or more manipulatables displayed by the electronic display, and

wherein the processing system is configured to update the at least one control element to reflect the adjusted welding parameter in response to the at least one specific movement of the welding helmet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2022
From: DENIS, MARC LEE
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 058976/0603 →
Continuity (2)
Continuation 14516333 · Oct 16, 2014
Related Publication 20220161349A1 · May 26, 2022
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