IP Library › Granted Patent US 12,472,457
Granted Patent B2
US 12,472,457 · App. 18/308,724 · Granted Nov 18, 2025

Gas recovery system and method of manufacturing electrode film

Inventors: Shota Kinoshita (Nisshin, JP); Shigehiko Sugiura (Nisshin, JP); Atsuhito Ota (Nisshin, JP); Hironori Tatsumi (Kariya, JP); Nobuhiko Matsuda (Kariya, JP)
Assignee: DENSO CORPORATION
B01D53/0446B01D53/0407B01D53/326B01D2257/504B01D2259/40083
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Quick Facts
Patent No.
US 12,472,457
App. No.
18/308,724
Granted
Nov 18, 2025
Kind
B2
Abstract

A gas recovery system configured to recover a recovery target gas from a gas mixture includes electrochemical cells and a gas passage between the electrochemical cells. The electrochemical cell has a working electrode including an adsorbent, and a counter electrode configured to exchange electrons with the working electrode. Electron donation occurs from the counter electrode to the working electrode when a voltage is applied between the working electrode and the counter electrode, such that the adsorbent adsorbs the recovery target gas along with the electron donation. At least one of the working electrode or the counter electrode includes an electrode film. The electrode film includes regions, each of which having a size smaller than a size of the electrochemical cell, and a reducing part that reduces warpage of the electrode film is located adjacent to the regions.

Claims (25)

1 . A gas recovery system configured to recover a recovery target gas from a gas mixture by causing an electrochemical reaction, the gas recovery system comprising:

a plurality of electrochemical cells stacked with each other; and

a gas passage formed between the plurality of electrochemical cells so as to allow the gas mixture to flow through the gas passage, wherein

each of the plurality of electrochemical cells having

a working electrode including an adsorbent configured to adsorb the recovery target gas, and

a counter electrode configured to exchange electrons with the working electrode, wherein

electron donation occurs from the counter electrode to the working electrode when a voltage is applied between the working electrode and the counter electrode, such that the adsorbent adsorbs the recovery target gas along with the electron donation,

at least one of the working electrode or the counter electrode includes an electrode film,

the electrode film includes a plurality of regions, each of which having a size smaller than a size of the electrochemical cell, and

a reducing part that reduces warpage of the electrode film is located adjacent to the plurality of regions.

2 . The gas recovery system according to claim 1 , wherein the reducing part includes a dividing clearance that divides the electrode film into the plurality of regions.

3 . The gas recovery system according to claim 1 , wherein the reducing part includes a delimiting groove that has a film thickness thinner than a film thickness of the plurality of regions.

4 . The gas recovery system according to claim 1 , wherein the reducing part extends along a flow direction of the gas mixture flowing through the gas passage.

5 . A method of manufacturing an electrode film of at least one of a working electrode or a counter electrode in a gas recovery system configured to recover a recovery target gas from a gas mixture by causing an electrochemical reaction,

the gas recovery system comprising: a plurality of electrochemical cells stacked with each other; and a gas passage formed between the plurality of electrochemical cells so as to allow the gas mixture to flow through the gas passage,

the working electrode of the electrochemical cell includes an adsorbent configured to adsorb the recovery target gas,

the counter electrode of the electrochemical cell is configured to exchange electrons with the working electrode, wherein

electron donation occurs from the counter electrode to the working electrode when a voltage is applied between the working electrode and the counter electrode, such that the adsorbent adsorbs the recovery target gas along with the electron donation,

the electrode film includes a plurality of regions, each of which having a size smaller than a size of the electrochemical cell,

a reducing part that reduces warpage of the electrode film is located adjacent to the plurality of regions,

the method comprising:

placing a masking member including a plurality of openings on a substrate;

applying a constituent material of the electrode film to the substrate and the masking member;

forming the plurality of regions and the reducing part by removing the masking member after the applying is completed; and

drying the constituent material of the electrode film applied on the substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2023
From: KINOSHITA, SHOTA; SUGIURA, SHIGEHIKO; OTA, ATSUHITO; TATSUMI, HIRONORI; MATSUDA, NOBUHIKO
To: DENSO CORPORATION
Reel/Frame 063474/0659 →
Priority Claims (1)
JP 2022-088378 · May 31, 2022 · national
Continuity (1)
Related Publication 20230381711A1 · Nov 30, 2023
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