Electrostatic coating device
The durability of resin components can be improved by preventing ozone from staying in gaps where there is no air flow. A cylindrical gap is provided around the outer peripheral side of the head portion between the head portion and the resin cover portion covering the outer peripheral side of the head portion. Moreover, the head portion is provided with a pilot air introduction path guiding the pilot air exhausted from the switching valves to the cylindrical gap. In addition, the arm portion is provided with a pilot air exhaust path exhausting the pilot air from the cylindrical gap to the outside.
1 . An electrostatic coating device comprising:
an arm portion having a base end side mounted to an operating device;
a head portion provided at a tip side of the arm portion;
an air motor provided at the head portion and powered by compressed air, a hollow rotating shaft rotatably supported by the air motor and having a tip that protrudes forward from the air motor;
a feed tube extending through an inside of the hollow rotating shaft to the tip of the hollow rotating shaft for supplying paint;
a rotary atomizing head mounted at the tip of the hollow rotating shaft and configured to spray the paint supplied from the feed tube to a coated object;
a valve device provided at the head portion, the valve device comprising:
a switching valve including a trigger valve for opening and closing a paint supply path to the feed tube by pilot air, and
a base member mounted to an end of the head portion;
a contact member provided at the head portion, the contact member axially extending from the base member towards the arm portion;
a high voltage generator provided at the arm portion and in electrical connection with the contact member, the high voltage generator configured to apply a high voltage to the paint supplied to the rotary atomizing head through the contact member, the base member of the valve device, the air motor, the hollow rotating shaft, and through the feed tube; and
a cover portion formed as a resin cylindrical body covering an outer peripheral side of the head portion,
wherein the electrostatic coating device further comprises:
a cylindrical gap provided between the head portion and the cover portion, the cylindrical gap surrounding the outer peripheral side of the head portion,
a pilot air introduction path provided in the head portion, the pilot air introduction path guiding the pilot air exhausted from the switching valve to the cylindrical gap,
a pilot air exhaust path provided in the arm portion, the pilot air exhaust path exhausting the pilot air from the cylindrical gap to an outside of the electrostatic coating device, and
at least one compressed air exhaust path provided in the arm portion, the at least one compressed air exhaust path exhausting the compressed air from the air motor to the outside of the electrostatic coating device,
wherein the cylindrical gap is fluidly isolated from the at least one compressed air exhaust path.
2 . The electrostatic coating device of claim 1 , wherein the pilot air exhaust path extends from a tip portion of the arm portion to a base end portion of the arm portion, and is opened to the outside of the arm portion at the base end portion of the arm portion.
3 . The electrostatic coating device of claim 1 , wherein a plurality of switching valves are provided at intervals in a circumferential direction of the head portion such that an operation direction of a valve body is a radial direction of the head portion.
4 . The electrostatic coating device of claim 1 , wherein a tip portion of the arm portion and a base end portion of the head portion are mounted facing each other with a sealing member sandwiched therebetween in a periphery,
wherein the arm portion is provided with:
a purge air supply path supplying purge air to a planar gap between the tip portion of the arm portion and the base end portion of the head portion, and
a purge air exhaust path exhausting the purge air from the planar gap to the outside.
5 . The electrostatic coating device of claim 4 , wherein the at least one compressed air exhaust path provided in the arm portion comprises a first dual pipeline and a second dual pipeline extending between the base end portion of the arm portion and the planar gap, each of the first dual pipeline and the second dual pipeline having an inner passage and an outer passage,
wherein the inner passages of the first dual pipeline and the second dual pipeline form compressed air flow paths between the inner passages and the air motor to flow the compressed air,
wherein one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air supply path, and
wherein another one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air exhaust path.
6 . The electrostatic coating device of claim 1 , wherein a tip portion of the arm portion and a base end portion of the head portion are mounted facing each other with a sealing member sandwiched therebetween in a periphery.
7 . The electrostatic coating device of claim 6 , wherein the arm portion is provided with:
a purge air supply path supplying purge air to a planar gap between the tip portion of the arm portion and the base end portion of the head portion, and
a purge air exhaust path exhausting the purge air from the planar gap to the outside.
8 . The electrostatic coating device of claim 7 , wherein the at least one compressed air exhaust path provided in the arm portion comprises a first dual pipeline and a second dual pipeline extending between the base end portion of the arm portion and the planar gap, each of the first dual pipeline and the second dual pipeline having an inner passage and an outer passage,
wherein the inner passages of the first dual pipeline and the second dual pipeline form compressed air flow paths between the inner passages and the air motor to flow the compressed air,
wherein one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air supply path, and
wherein another one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air exhaust path.
9 . A device comprising:
an arm portion;
a head portion provided at a tip side of the arm portion;
an air motor provided at the head portion,
a hollow rotating shaft rotatably supported by the air motor and having a tip protruding forward from the air motor;
a feed tube extending through an inside of the hollow rotating shaft to the tip of the hollow rotating shaft for supplying paint;
a valve device provided at the head portion and provided with a switching valve including a trigger valve for opening and closing a paint supply path to the feed tube by pilot air, the valve device comprising a base member;
a contact member provided at the head portion, the contact member axially extending from the base member towards the arm portion;
a high voltage generator provided at the arm portion and in electrical connection with the contact member, the high voltage generator configured to apply a high voltage to the paint supplied to the tip through the contact member, the base member of the valve device, the air motor, the hollow rotating shaft, and through the feed tube;
a cylindrical gap provided between the head portion and a cover portion, the cylindrical gap surrounding an outer peripheral side of the head portion;
a pilot air introduction path provided in the head portion, the pilot air introduction path guiding the pilot air exhausted from the switching valve to the cylindrical gap;
a pilot air exhaust path provided in the arm portion, the pilot air exhaust path exhausting the pilot air from the cylindrical gap to an outside of the device; and
at least one compressed air exhaust path provided in the arm portion, the at least one compressed air exhaust path exhausting the compressed air from the air motor to the outside of the device,
wherein the cylindrical gap is fluidly isolated from the at least one compressed air exhaust path.
10 . The device of claim 9 , further comprising:
a rotary atomizing head mounted at the tip of the hollow rotating shaft and configured to spray the paint supplied from the feed tube to a coated object,
wherein the high voltage generator is configured to apply the high voltage to the paint supplied to the rotary atomizing head through the contact member, the base member of the valve device, the air motor, the hollow rotating shaft, and through the feed tube.
11 . The device of claim 9 ,
wherein the cover portion is formed as a resin cylindrical body covering the outer peripheral side of the head portion.
12 . The device of claim 9 , wherein the pilot air exhaust path extends from a tip portion of the arm portion to a base end portion of the arm portion, and is opened to the outside of the arm portion at the base end portion of the arm portion.
13 . The device of claim 9 , wherein a plurality of switching valves are provided at intervals in a circumferential direction of the head portion such that an operation direction of a valve body is a radial direction of the head portion.
14 . The device of claim 9 , wherein a tip portion of the arm portion and a base end portion of the head portion are mounted facing each other with a sealing member sandwiched therebetween in a periphery,
wherein the arm portion is provided with:
a purge air supply path supplying purge air to a planar gap between the tip portion of the arm portion and the base end portion of the head portion, and
a purge air exhaust path exhausting the purge air from the planar gap to the outside.
15 . The device of claim 14 , wherein the arm portion is provided with a first dual pipeline and a second dual pipeline extending between the base end portion of the arm portion and the planar gap, each of the first dual pipeline and the second dual pipeline having an inner passage and an outer passage,
wherein the inner passages of the first dual pipeline and the second dual pipeline form compressed air flow paths between the inner passages and the air motor to flow the compressed air,
wherein one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air supply path, and
wherein another one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air exhaust path.
16 . The device of claim 9 , wherein a tip portion of the arm portion and a base end portion of the head portion are mounted facing each other with a sealing member sandwiched therebetween in a periphery.
17 . The device of claim 16 , wherein the arm portion is provided with:
a purge air supply path supplying purge air to a planar gap between the tip portion of the arm portion and the base end portion of the head portion, and a purge air exhaust path exhausting the purge air from the planar gap to the outside of the device.
18 . The device of claim 17 , wherein the at least one compressed air exhaust path provided in the arm portion comprises a first dual pipeline and a second dual pipeline extending between the base end portion of the arm portion and the planar gap, each of the first dual pipeline and the second dual pipeline having an inner passage and an outer passage,
wherein the inner passages of the first dual pipeline and the second dual pipeline form compressed air flow paths between the inner passages and the air motor to flow the compressed air.
19 . The device of claim 18 , wherein one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air supply path, and
wherein another one of the outer passage of the first dual pipeline and the outer passage of the second dual pipeline is the purge air exhaust path.