IP Library Granted Patent US 12,472,895
Granted Patent B2
US 12,472,895 · App. 17/742,790 · Granted Nov 18, 2025

Energy absorbing reinforcement structure for a vehicle

Inventors: Raj Jayachandran (Canton, MI); Fnu Mir Hamed Umar (Farmington Hills, MI); John Mardeusz (Dearborn, MI); Irfan Sharif (Canton, MI)
Assignee: Ford Global Technologies, LLC
B60R19/18B60R19/24B60R2019/1866
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Quick Facts
Patent No.
US 12,472,895
App. No.
17/742,790
Granted
Nov 18, 2025
Kind
B2
Abstract

A structure for a vehicle includes a body and an energy absorber assembly. The body extends in a transverse direction of the vehicle and is configured to be secured to a main body structure of the vehicle. The energy absorber assembly extends from the body. The energy absorber assembly also includes arcuate absorber elements configured to deform laterally upon impact in a longitudinal direction of the vehicle. When a vertical force is applied to the structure, the body is configured to inhibit deflection of the structure in a vertical direction.

Claims (33)

1 . A structure for a vehicle, the structure comprising:

a body extending in a transverse direction of the vehicle and configured to be secured to a main body structure of the vehicle; and

an energy absorber assembly extending from the body, the energy absorber assembly comprising a connecting member and arcuate absorber elements configured to deform laterally upon impact in a longitudinal direction of the vehicle, each arcuate absorber element including a proximal end extending from the body and a distal end, the connecting member coupled to the distal ends of the arcuate absorber elements,

wherein, when a vertical force is applied to the structure, the body is configured to inhibit deflection of the structure in a vertical direction.

2 . The structure of claim 1 , wherein the absorber elements are cantilevered to the body.

3 . The structure of claim 1 , wherein the absorber elements comprise a first set of absorber elements and a second set of absorber elements, and wherein the first set of absorber elements are configured to deform in a first lateral direction upon impact in the longitudinal direction and the second set of absorber elements are configured to deform in a second lateral direction opposite the first lateral direction upon impact in the longitudinal direction.

4 . The structure of claim 3 , wherein the first set of absorber elements comprises inner absorber elements and outer absorber elements, and wherein the outer absorber elements have a length greater than a length of the inner absorber elements.

5 . The structure of claim 1 , wherein the absorber elements comprise inner absorber elements and outer absorber elements, and wherein the outer absorber elements have a length greater than a length of the inner absorber elements.

6 . The structure of claim 1 , wherein the absorber elements are located along a substantial length of the body.

7 . The structure of claim 1 , wherein the absorber elements have a sinusoidal shape.

8 . The structure of claim 1 , wherein the body comprises hollow cans spaced apart along a length of the body, the hollow cans located below the energy absorber assembly.

9 . The structure of claim 8 , wherein the body comprises at least one internal brace located within each hollow can.

10 . The structure of claim 9 , wherein the at least one internal brace comprises two internal braces cooperating to form an X shape.

11 . The structure of claim 9 , wherein the body comprises walls between the hollow cans, and wherein each wall includes a mounting feature.

12 . The structure of claim 1 , further comprising a vehicle fascia housing the body and the energy absorber assembly.

13 . A structure for a vehicle, the structure comprising:

a body configured to be secured to a main body structure of the vehicle and extending in a transverse direction of the vehicle, the body comprising hollow cans spaced apart along a length of the body; and

an energy absorber assembly extending from the body and comprising arcuate absorber elements configured to deform laterally upon impact in a longitudinal direction of the vehicle, the energy absorber assembly located above the hollow cans,

wherein, when a vertical force is applied to the structure, the body is configured to inhibit deflection of the structure in a vertical direction.

14 . The structure of claim 13 , wherein the absorber elements comprise a first set of absorber elements and a second set of absorber elements, and wherein the first set of absorber elements are configured to deform in a first lateral direction upon impact in the longitudinal direction and the second set of absorber elements are configured to deform in a second lateral direction opposite the first lateral direction upon impact in the longitudinal direction.

15 . The structure of claim 14 , wherein the first set of absorber elements comprises inner absorber elements and outer absorber elements, and wherein the outer absorber elements have a length greater than a length of the inner absorber elements.

16 . The structure of claim 13 , wherein the absorber elements have a sinusoidal shape.

17 . The structure of claim 13 , wherein the body comprises at least one internal brace located within each hollow can.

18 . The structure of claim 13 , wherein the body further includes:

an outer wall, the energy absorber assembly extending from the outer wall;

a plurality of internal braces located within each hollow can; and

a plurality vertical stiffening ribs connecting the hollow cans and the outer wall.

19 . The structure of claim 13 , wherein the body comprises walls between the hollow cans, and wherein each wall includes a mounting feature.

20 . A structure for a vehicle, the structure comprising:

a body configured to be secured to a main body structure of the vehicle and extending in a transverse direction of the vehicle, the body comprising hollow cans spaced apart along a length of the body and a plurality of internal braces located within each hollow can; and

an energy absorber assembly cantilevered to the body and comprising a plurality of absorber elements configured to deform laterally upon impact in a longitudinal direction of the vehicle, the energy absorber assembly located above the hollow cans,

wherein, when a vertical force is applied to the structure, the body is configured to inhibit deflection of the structure in a vertical direction, and

wherein the absorber elements comprise a first set of absorber elements and a second set of absorber elements, the first set of absorber elements are configured to deform in a first lateral direction upon impact in the longitudinal direction and the second set of absorber elements are configured to deform in a second lateral direction opposite the first lateral direction upon impact in the longitudinal direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2022
From: SHARIF, IRFAN; JAYACHANDRAN, RAJ; MIR HAMED UMAR, FNU; MARDEUSZ, JOHN
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 060038/0349 →
Continuity (1)
Related Publication 20230365084A1 · Nov 16, 2023
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