IP Library › Granted Patent US 12,473,034
Granted Patent B2
US 12,473,034 · App. 18/315,154 · Granted Nov 18, 2025

Suspension support structure for monocoque vehicle

Inventors: Seung Min Jeong (Hwaseong-si, KR); Seung Ho Noh (Anyang-si, KR)
Assignees: Hyundai Motor Company; Kia Corporation
B62D25/088B62D25/18
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Quick Facts
Patent No.
US 12,473,034
App. No.
18/315,154
Granted
Nov 18, 2025
Kind
B2
Abstract

A shock absorber support structure for a monocoque vehicle includes a shock absorber housing disposed at an upper side of a front side member disposed at a front side of a dash panel, a mounting support member coupled to a lower side of a shock absorber mounting part of the shock absorber housing and coupled to face a plurality of dash cross members with the dash panel interposed therebetween, upper arm mounting brackets vertically connecting the mounting support member and the front side member and spaced apart from each other in a forward/rearward direction of a vehicle body, and an upper side member disposed at the upper side of the front side member and elongated in the forward/rearward direction of the vehicle body, the upper side member having a rear end coupled to a front side of the mounting support member.

Claims (53)

1 . A shock absorber support structure for a monocoque vehicle, the structure comprising:

a shock absorber housing disposed at an upper side of a front side member disposed at a front side of a dash panel;

a mounting support member coupled to a lower side of a shock absorber mounting part of the shock absorber housing and coupled to face a plurality of dash cross members with the dash panel interposed therebetween;

upper arm mounting brackets vertically connecting the mounting support member and the front side member and spaced apart from each other in a forward/rearward direction of a vehicle body; and

an upper side member disposed at the upper side of the front side member and elongated in the forward/rearward direction of the vehicle body, the upper side member having a rear end coupled to a front side of the mounting support member.

2 . The structure of claim 1 , wherein the mounting support member comprises:

a mounting support inner member disposed inside the vehicle body based on a mounting hole of the shock absorber mounting part and having a closed cross-section defined by the shock absorber housing and elongated in the forward/rearward direction of the vehicle body; and

a mounting support outer member disposed outside the vehicle body based on the mounting hole and having the closed cross-section defined by the shock absorber housing and elongated in the forward/rearward direction of the vehicle body.

3 . The structure of claim 2 , wherein the plurality of dash cross members comprises:

a dash cross upper member provided at a relatively upper side;

a dash cross middle member provided at a lower side of the dash cross upper member; and

a dash cross lower member provided at a lower side of the dash cross middle member and disposed at a connection portion between the dash panel and a floor panel.

4 . The structure of claim 3 , wherein a rear end of the mounting support inner member is coupled to face the dash cross middle member with the dash panel interposed therebetween.

5 . The structure of claim 4 , wherein a rear end of the mounting support outer member is coupled to face the dash cross upper member with the dash panel interposed therebetween.

6 . The structure of claim 3 , wherein a rear end of the mounting support inner member is coupled to face the dash cross upper member and the dash cross middle member with the dash panel interposed therebetween.

7 . The structure of claim 2 , wherein the rear end of the upper side member is coupled to a front side of the mounting support outer member.

8 . The structure of claim 7 , wherein:

a closed cross-section of the upper side member defined by the upper side member has a shape elongated in the forward/rearward direction of the vehicle body; and

the closed cross-section defined by the upper side member is aligned with a closed cross-section defined by the mounting support outer member and the shock absorber housing.

9 . The structure of claim 7 , wherein:

a front side member support connecting the upper side member to the front side member at the lower side is coupled to a front side of the upper side member; and

a front back beam is coupled to a front side of the front side member support.

10 . The structure of claim 1 , further comprising a mounting flange portion integrated with the mounting support member and surrounding a mounting hole of the shock absorber mounting part.

11 . A shock absorber support structure for a monocoque vehicle, the structure comprising:

a wheel housing coupled to an upper side of a front side member;

a shock absorber housing at an upper side of the wheel housing;

a mounting support member coupled to a lower side of the shock absorber housing and defining a closed cross-section;

an upper arm mounting bracket vertically connecting the mounting support member and the front side member;

an upper side member coupled to a front side of the mounting support member, provided at the upper side of the front side member, and elongated in a forward/rearward direction of a vehicle body;

a dash panel coupled to a rear side of the mounting support member; and

a dash cross member coupled to face the mounting support member with the dash panel interposed therebetween.

12 . The structure of claim 11 , wherein:

a shock absorber mounting part of the shock absorber housing has a mounting hole; and

the mounting support member has a mounting flange portion that surrounds a periphery of the mounting hole.

13 . The structure of claim 12 , wherein the mounting support member comprises:

a mounting support inner member disposed inside the vehicle body based on the mounting hole provided in the shock absorber mounting part of the shock absorber housing and having a closed cross-section defined by the shock absorber housing and elongated in the forward/rearward direction of the vehicle body; and

a mounting support outer member disposed outside the vehicle body based on the mounting hole and having the closed cross-section defined by the shock absorber housing and elongated in the forward/rearward direction of the vehicle body.

14 . The structure of claim 13 , wherein the mounting flange portion has an arc shape and is disposed on the mounting support inner member.

15 . The structure of claim 13 , wherein:

the dash cross member comprises a dash cross upper member, a dash cross middle member, and a dash cross lower member disposed in parallel with each other;

the mounting support inner member is coupled to face the dash cross upper member and the dash cross middle member at a lower side of the dash cross upper member with the dash panel interposed therebetween; and

the dash cross lower member is provided at a lower side of the dash cross middle member and installed at a portion where the dash panel and a floor panel are connected.

16 . The structure of claim 15 , wherein the mounting support outer member is coupled to face the dash cross upper member with the dash panel interposed therebetween.

17 . The structure of claim 13 , wherein:

the dash cross member comprises a dash cross upper member, a dash cross middle member, and a dash cross lower member disposed in parallel with each other;

the mounting support inner member is coupled to face the dash cross middle member with the dash panel interposed therebetween;

the dash cross upper member is provided at an upper side of the dash cross middle member; and

the dash cross lower member is provided at a lower side of the dash cross middle member and installed at a portion where the dash panel and a floor panel are connected.

18 . The structure of claim 17 , wherein the mounting support outer member is coupled to face the dash cross upper member with the dash panel interposed therebetween.

19 . The structure of claim 11 , further comprising:

a front side member support connecting the upper side member to the front side member at the lower side and coupled to a front side of the upper side member; and

a front back beam coupled to a front side of the front side member support.

20 . The structure of claim 11 , wherein the mounting support member is coupled to be in surface contact with the wheel housing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2023
From: JEONG, SEUNG MIN; NOH, SEUNG HO
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 063598/0465 →
Priority Claims (1)
KR 10-2022-0175035 · Dec 14, 2022 · national
Continuity (1)
Related Publication 20240199132A1 · Jun 20, 2024
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