IP Library › Granted Patent US 12,473,415
Granted Patent B2
US 12,473,415 · App. 17/439,258 · Granted Nov 18, 2025

Polyolefin-based resin expanded beads, molded article of polyolefin-based resin expanded beads and method for producing polyolefin-based resin expanded beads

Inventors: Takumi Sakamura (Sano, JP); Naoki Mochida (Narita, JP); Akinobu Hira (Yokkaichi, JP)
Assignee: JSP CORPORATION
C08J9/18C08J3/226C08J9/0004C08J9/122C08J9/228C08K3/38B29C44/44B29K2023/06B29K2023/12B29K2105/048C08J2203/06C08J2203/22C08J2323/14C08K2003/387
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Quick Facts
Patent No.
US 12,473,415
App. No.
17/439,258
Granted
Nov 18, 2025
Kind
B2
Abstract

A molded article of polyolefin-based resin expanded beads having excellent appearance and further suppressed color unevenness is provided. Polyolefin-based resin expanded beads obtained by expanding polyolefin-based resin particles including one or two or more metal borates selected from zinc borate and magnesium borate, wherein the particles of the metal borate has an arithmetic average particle diameter based on the number of 1 μm or more, and a number rate of the particles of the metal borate having a particle diameter of 5 μm or more is 20% or less. A method for producing polyolefin-based resin expanded beads by releasing expandable polyolefin-based resin particles containing one or two or more metal borates selected from zinc borate and magnesium borate and a physical blowing agent dispersed in an aqueous medium in a closed vessel together with the aqueous medium from the closed vessel to a low pressure region than an inside of the closed vessel to expand the expandable polyolefin-based resin particles, the method comprising: using a metal borate having an arithmetic average particle diameter based on the number of 1 μm or more and a number rate of the particles having a particle diameter of 5 μm or more of 20% or less as the metal borate.

Claims (14)

1 . Polyolefin-based resin expanded beads obtained by expanding polyolefin-based resin particles including one or two or more metal borates selected from zinc borate and magnesium borate,

wherein the particles of the metal borate has an arithmetic average particle diameter based on the number of particles of 1 μm or more, and a number rate of the particles of the metal borate having a particle diameter of 5 μm or more is 20% or less, and

wherein a content of the metal borate in the expanded beads is 50 ppm by mass or more and 5000 ppm by mass or less.

2 . The polyolefin-based resin expanded beads according to claim 1 , wherein the expanded beads contain a colorant, and a content of the colorant in the expanded beads is 0.5 mass % or more and less than 10 mass %.

3 . The polyolefin-based resin expanded beads according to claim 1 , wherein an average value of cell diameters of the expanded beads is 50 μm or more and 300 μm or less, and a coefficient of variation of the cell diameters is 0.40 or less.

4 . The polyolefin-based resin expanded beads according to claim 1 , wherein the metal borate is the zinc borate.

5 . A molded article of polyolefin-based resin expanded beads obtained by in-mold molding the polyolefin-based resin expanded beads according to claim 1 .

6 . A method for producing the expanded beads according to claim 1 by releasing expandable polyolefin-based resin particles containing one or two or more metal borates selected from zinc borate and magnesium borate and a physical blowing agent dispersed in an aqueous medium in a closed vessel together with the aqueous medium from the closed vessel to a lower pressure region than an inside of the closed vessel to expand the expandable polyolefin-based resin particles.

7 . Polyolefin-based resin expanded beads obtained by expanding polyolefin-based resin particles including one or two or more metal borates selected from zinc borate and magnesium borate,

wherein the particles of the metal borate has an arithmetic average particle diameter based on the number of 1 μm or more, and a number rate of the particles of the metal borate having a particle diameter of 5 μm or more is 20% or less,

wherein an average value of cell diameters of the expanded beads is 50 μm or more and 300 μm or less, and a coefficient of variation of the cell diameters is 0.40 or less.

8 . The polyolefin-based resin expanded beads according to claim 7 , wherein the expanded beads contain a colorant, and a content of the colorant in the expanded beads is 0.5 mass % or more and less than 10 mass %.

9 . The polyolefin-based resin expanded beads according to claim 7 , wherein the metal borate is the zinc borate.

10 . A molded article of polyolefin-based resin expanded beads obtained by in-mold molding the polyolefin-based resin expanded beads according to claim 7 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2021
From: SAKAMURA, TAKUMI; MOCHIDA, NAOKI; HIRA, AKINOBU
To: JSP CORPORATION
Reel/Frame 057479/0250 →
Priority Claims (1)
JP 2019-051216 · Mar 19, 2019 · national
Continuity (1)
Related Publication 20230203263A1 · Jun 29, 2023
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