IP Library › Granted Patent US 12,476,292
Granted Patent B2
US 12,476,292 · App. 17/798,644 · Granted Nov 18, 2025

Method for recovering active metal of lithium secondary battery

Inventors: Suk Joon Hong (Daejeon, KR); Hyeon Jung Kim (Daejeon, KR); Sung Real Son (Daejeon, KR); Dong Wook Ha (Daejeon, KR); Ji Min Kim (Daejeon, KR); Ji Yun Park (Daejeon, KR)
Assignee: SK INNOVATION CO., LTD.
H01M10/54C01D7/07H01M4/505H01M4/525H01M2004/028
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Quick Facts
Patent No.
US 12,476,292
App. No.
17/798,644
Granted
Nov 18, 2025
Kind
B2
Abstract

In a method of recovering an active metal of a lithium secondary battery, a cathode active material mixture is prepared from a waste cathode of a lithium secondary. The cathode active material mixture is reacted with a reductive reaction gas to form a preliminary precursor mixture having a reduction degree of transition metal defined by Equation 1 in a range from 0.24 to 1.6. A lithium precursor is recovered from the preliminary precursor mixture. A lithium recovery ration is improved by adjusting the reduction degree of transition metal.

Claims (19)

1 . A method of recovering an active metal of a lithium secondary battery, the method comprising:

preparing a cathode active material mixture comprising a lithium-transition metal oxide from a waste cathode of a lithium secondary battery;

reacting the cathode active material mixture with a reductive reaction gas to form a preliminary precursor mixture having a reduction degree of transition metal defined by Equation 1 in a range from 0.24 to 1.6; and

recovering a lithium precursor from the preliminary precursor mixture:

wherein the reduction degree of transition metal=(MeO phase fraction+lithium-transition metal oxide phase fraction)/(Me phase fraction)  [Equation 1]

wherein Me includes Ni and Co; and

wherein the MeO phase fraction, the lithium-transition metal oxide phase fraction and the Me phase fraction are measured by a Rietveld crystal structure analysis for X-ray diffraction (XRD) analysis peaks of the preliminary precursor mixture.

2 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein the lithium-transition metal oxide is represented by Chemical Formula 1:

Li x Ni a Co b Mn c O y   [Chemical Formula 1]

wherein 0<x≤1.1, 2≤y≤2.02, 0<a<1, 0<b<1, 0<c<1, and 0<a+b+c≤1.

3 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein the reductive reaction gas includes hydrogen and a carrier gas, and a hydrogen concentration in the reductive reaction gas is in a range from 10 to 40 vol %.

4 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein a reaction temperature with the reductive reaction gas is in a range from 400 to 600° C.

5 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein the preliminary precursor mixture comprises preliminary lithium precursor particles and transition metal-containing particles, and

the transition metal-containing particles comprise Ni, Co, NiO, CoO, and MnO.

6 . The method of recovering an active metal of a lithium secondary battery according to claim 5 , wherein the preliminary lithium precursor particles comprise at least one of lithium hydroxide, lithium oxide, and lithium carbonate.

7 . The method of recovering an active metal of a lithium secondary battery according to claim 5 , wherein the recovering of the lithium precursor comprises washing the preliminary lithium precursor particles with water.

8 . The method of recovering an active metal of a lithium secondary battery according to claim 5 , further comprising selectively treating the transition metal-containing particles with an acid solution to recover a transition metal precursor in the form of an acid salt.

9 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein the reduction degree of transition metal of the preliminary precursor mixture is in a range from 0.24 to 1.0.

10 . The method of recovering an active metal of a lithium secondary battery according to claim 1 , wherein the forming of the preliminary precursor mixture comprises reacting the cathode active material mixture with the reductive reaction gas in a fluidized bed reactor under conditions controlled to achieve the reduction degree defined by Equation 1.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2022
From: HONG, SUK JOON; KIM, HYEON JUNG; SON, SUNG REAL; HA, DONG WOOK; KIM, JI MIN; PARK, JI YUN
To: SK INNOVATION CO., LTD.
Reel/Frame 060768/0006 →
Priority Claims (1)
KR 10-2020-0015869 · Feb 10, 2020 · national
Continuity (1)
Related Publication 20230048057A1 · Feb 16, 2023
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