Tool brownout management
A motorized hand tool, such as a cordless ratchet wrench, that has a motor, one or more electronic components and/or integrated circuits, and a step-up converter that are housed or disposed in a housing of the tool. The step-up converter is adapted to prevent a voltage of a battery of the tool from dropping below a threshold voltage of a component or integrated circuit when current draw from the battery increases, thus preventing a “brownout” condition.
1 . An electric circuit adapted to be disposed in a tool, the electrical circuit comprising:
a power source;
a motor electrically coupled to the power source;
a step-up converter having an input and an output, wherein the input is electrically coupled to the power source; and
an electrical component electrically coupled to the output of the step-up converter, wherein the step-up converter and the electrical component are disposed in an electrically parallel configuration with the motor.
2 . The electrical circuit of claim 1 , wherein the step-up converter is adapted to receive a voltage in from the power source.
3 . The electrical circuit of claim 2 , wherein the step-up converter is adapted to determine whether a voltage out of the step-up converter is less than a threshold voltage value, wherein the threshold voltage value is greater than or equal to a minimum operating voltage of the electrical component.
4 . The electrical circuit of claim 3 , wherein the step-up converter is adapted to pass the voltage out to an input of the electrical component when the voltage out is greater than or equal to the threshold voltage value.
5 . The electrical circuit of claim 3 , wherein the step-up converter is adapted to increase the voltage in from the power source to a boosted voltage out when the voltage out is less than the threshold voltage value.
6 . The electrical circuit of claim 5 , wherein the step-up converter is adapted to pass the boosted voltage out to an input of the electrical component.
7 . A method of operating a tool, comprising:
receiving, by a step-up converter, a voltage in from a power source, wherein the step-up converter includes an input coupled to the power source and an output coupled to an electrical component, wherein the step-up converter and the electrical component are disposed in an electrically parallel configuration with a motor;
increasing, by the step-up converter, the voltage in from the power source to a boosted voltage out when a voltage out of the step-up converter is less than a threshold voltage value, wherein the threshold voltage value is greater than or equal to a minimum operating voltage of the electrical component; and
passing, by the step-up converter, the boosted voltage out to the electrical component.
8 . The method of claim 7 , further comprising determining, by the step-up converter, whether the voltage out is greater than or equal to the threshold voltage value.
9 . The method of claim 8 , further comprising passing, by the step-up converter, the voltage out to the electrical component when the voltage out is greater than or equal to the threshold voltage value.
10 . A tool, comprising:
a drive adapted to apply torque to a work piece;
a motor operably coupled to the drive;
a power source electrically coupled to the motor;
a step-up converter having an input and an output, wherein the input is electrically coupled to the power source; and
an electrical component electrically coupled to the output of the step-up converter, wherein the step-up converter and the electrical component are disposed in an electrically parallel configuration with the motor.
11 . The tool of claim 10 , wherein the step-up converter is adapted to receive a voltage in from the power source.
12 . The tool of claim 11 , wherein the step-up converter is adapted to determine whether a voltage out of the step-up converter is greater than or equal to a threshold voltage value, wherein the threshold voltage value is equal to or greater than a minimum operating voltage of the electrical component.
13 . The tool of claim 12 , wherein the step-up converter is adapted to pass the voltage out to the electrical component when the voltage out is greater than or equal to the threshold voltage value.
14 . The tool of claim 12 , wherein the step-up converter is adapted to increase the voltage in from the power source to a boosted voltage out when the voltage out is less than the threshold voltage value.
15 . The tool of claim 14 , wherein the step-up converter is adapted to pass the boosted voltage out to the electrical component.
16 . The tool of claim 11 , wherein the motor is a brushed or a brushless type motor.
17 . The tool of claim 11 , wherein the electrical component is an integrated circuit.
18 . The tool of claim 11 , wherein the electrical component includes one or more of a controller, a switching mechanism, and a display.
19 . The tool of claim 11 , wherein the power source is a rechargeable battery.