IP Library › Granted Patent US 12,478,007
Granted Patent B2
US 12,478,007 · App. 18/826,739 · Granted Nov 25, 2025

Algae system for water treatment, bioenergy production, and resource reuse

Inventors: Martin Gross (Boone, IA); Joseph Edward Zuback (Camarillo, CA); Paul Simpson (Harlan, IA)
Assignee: Gross-Wen Technologies Inc.
A01G33/00C12M21/02C12M23/26C12M23/34C12M23/48C12M23/50C12M29/00C12M33/18
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Quick Facts
Patent No.
US 12,478,007
App. No.
18/826,739
Granted
Nov 25, 2025
Kind
B2
Abstract

The present disclosure teaches an algal growth system. The algal growth system includes a flexible sheet material, a liquid reservoir, a mechanism to rotate the flexible sheet material, a resource reclamation device, and an enclosure. The flexible sheet material facilitates growth of a biofilm. The liquid reservoir is configured to retain a contacting liquid in contact with the flexible sheet material and the mechanism rotates the flexible sheet material through the contacting liquid. The resource reclamation device associated with the enclosure is configured to collect and provide a resource for reuse.

Claims (23)

1 . An algal growth system comprising:

a. a flexible sheet material to facilitate growth of a biofilm;

b. a liquid reservoir configured to retain a contacting liquid in contact with the flexible sheet material;

c. a mechanism to rotate the flexible sheet material through the contacting liquid;

d. an enclosure housing the flexible sheet material and the liquid reservoir; and

e. a resource reclamation device associated with the enclosure, wherein the resource reclamation device is configured to collect and provide a resource for reuse, and wherein the resource reclamation device is selected from the group consisting of a condenser, a heat exchanger, an air-conditioning compressor, a direct air capture device, or a chiller.

2 . The algal growth system of claim 1 , further comprising a frame and wherein the flexible sheet material is mounted on the frame in a first mounted geometry, wherein a first height of the first mounted geometry is greater than a first width of the first mounted geometry.

3 . The algal growth system of claim 2 , wherein the mechanism to rotate the flexible sheet material includes a motor coupled with an actuator system, wherein the actuator system is operably coupled to the first frame, and wherein the motor is operably configured to actuate the actuator system such that the flexible sheet material is actuated.

4 . The algal growth system of claim 3 , wherein the motor and actuator system are powered through a renewable energy source.

5 . The algal growth system of claim 2 , wherein the flexible sheet material has a height of between about 500 feet and about 1 foot.

6 . The algal growth system of claim 1 , wherein a majority of the flexible sheet material is positioned within a gaseous phase and a minority of the flexible sheet material is in contact with the contacting liquid, wherein the mechanism rotates the flexible sheet material through a sunlight capture part in the gaseous phase.

7 . The algal growth system of claim 1 , wherein the flexible sheet material is selected from the group consisting of cheesecloth, fiberglass, porous PTFE coated fiberglass, chamois, vermiculite, microfiber, synthetic chamois, burlap, cotton duck, velvet, poly-lactic acid, abraised poly-lactic acid, vinyl laminated nylon, polyester, wool, acrylic, lanolin, woolen, cashmere, leather, silk, lyocell, hemp fabric, polyurethane, olefin fibre, polylactide, carbon fiber, and a combination thereof.

8 . The algal growth system of claim 1 , wherein the flexible sheet material is operably configured to grow algae selected from the group consisting of Nannochloropsis, Scenedesmus, Haematococcus, Botryococcus, Spirulina, Dunaliella, Arthrospira, Porphyridium, Phaeodactylum, Nitzschia, Crypthecodinium , and Schizochytrium.

9 . The algal growth system of claim 1 , wherein the enclosure is selected from either a greenhouse or an air dome.

10 . The algal growth system of claim 9 , wherein the enclosure is a greenhouse and wherein the greenhouse includes structural framing having a chilled fluid conveyed there through.

11 . The algal growth system of claim 9 , wherein the enclosure is an air dome, and wherein the system further comprises one or more blower units to inflate the air dome.

12 . The algal growth system of claim 1 , wherein the liquid source is wastewater, wherein the algal growth system will produce water that is collected by the resource reclamation device, and wherein the collected water is cleaner than the wastewater.

13 . The algal growth system of claim 1 , wherein the liquid reservoir includes a heat exchanger which will heat the contacting liquid contained within the reservoir.

14 . The algal growth system of claim 1 , further comprising grow lights and an air circulation system positioned within the enclosure, and wherein the grow lights and air circulation system are powered by a renewable energy source.

15 . The algal growth system of claim 1 , further comprising a second liquid reservoir configured to retain a second contacting liquid in contact with the flexible sheet material; wherein either the liquid reservoir or the second liquid reservoir contains a pollutant; wherein the flexible sheet material uptakes the pollutant; and wherein the flexible sheet material releases the pollutant within the other of the liquid reservoir or the second liquid reservoir.

16 . The algal growth system of claim 1 , further comprising a second liquid reservoir configured to retain a second contacting liquid in contact with the flexible sheet material, wherein the flexible sheet material is exposed to a first condition within the liquid reservoir and a second condition within the second liquid reservoir, wherein one or more of the first condition or the second condition facilitates growth of a desirable species or consortium of microorganisms, or inhibits growth of an undesirable species or consortium of microorganisms.

17 . The algal growth system of claim 1 , further comprising an anaerobic digester and a solid removal apparatus operably connected to the enclosure; wherein the anaerobic digester is configured to receive a wastewater slurry, wherein the anaerobic digester is configured to create a digestate from the wastewater slurry, and wherein the solid removal apparatus is configured to receive the digestate and create the contacting liquid therefrom.

18 . The algal growth system of claim 1 , wherein a maximum percentage of the flexible sheet material that is in contact with the contacting liquid at any point in time is between about 20% and about 0.1%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2024
From: GROSS, MARTIN; ZUBACK, JOSEPH E.; SIMPSON, PAUL
To: GROSS-WEN TECHNOLOGIES, INC.
Reel/Frame 068511/0230 →
Continuity (3)
Continuation 18121800 · Mar 15, 2023
Provisional Application 63438995 · Jan 13, 2023
Related Publication 20240423147A1 · Dec 26, 2024
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