IP Library › Granted Patent US 12,478,899
Granted Patent B2
US 12,478,899 · App. 17/830,195 · Granted Nov 25, 2025

Maintenance of hydrodynamic separators

Inventors: Davis B. Moravec (Burnsville, MN); Daryl L Quam (Bloomington, MN); Jacob A. Nelson (Bloomington, MN); Bradly G. Hauser (Minneapolis, MN); Matthew P. Goertz (Bloomington, MN); Timothy J. Streed (Eden Prairie, MN); Connor J. Colling (Minneapolis, MN)
Assignee: Donaldson Company, Inc.
B01D21/34B01D21/0024B01D21/26
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Quick Facts
Patent No.
US 12,478,899
App. No.
17/830,195
Granted
Nov 25, 2025
Kind
B2
Abstract

Some embodiments of the technology disclosed herein relate to a system having a hydrodynamic separator element defining an element inlet and an element outlet. The element outlet has a first element outlet and a second element outlet. The hydrodynamic separator element has a plurality of curved microfluidic channels in fluid communication. Each of the plurality of microfluidic channels are arranged to operate in parallel. Each microfluidic channel defines a channel inlet downstream of the element inlet and a channel outlet having a first channel outlet upstream of the first element outlet and a second channel outlet upstream of the second element outlet. A flow characteristic sensor is in sensing communication with the separator element. A controller is in data communication with the flow characteristic sensor, where the controller is configured to provide a first alert upon the flow characteristic being outside a first threshold.

Claims (47)

1 . A system comprising:

a hydrodynamic separator element defining:

an element inlet,

an element outlet having a first element outlet and a second element outlet,

a second outlet flow path upstream of the second element outlet, and

a plurality of curved microfluidic channels arranged to operate in parallel, wherein each microfluidic channel defines:

a channel inlet downstream of the element inlet, and

a channel outlet having a first channel outlet upstream of the first element outlet and a second channel outlet upstream of the second outlet flow path;

a first flow generator in fluid communication with the plurality of microfluidic channels, wherein the first flow generator is configured to generate fluid flow at a first flow rate from the element inlet to the element outlet;

a maintenance system in fluid communication with the hydrodynamic separator element, wherein the maintenance system is configured to modify the fluid flow through the separator element by: (i) pulsing the fluid flow through the hydrodynamic separator element, (ii) reversing the fluid flow direction from the element outlet to the element inlet, or (iii) obstructing the fluid flow through at least a portion of a channel;

a first outlet flow path upstream of the first element outlet, wherein each first channel outlet extends to the first outlet flow path, and the maintenance system comprises a barrier disposed in the first outlet flow path, wherein the barrier is a mechanical component slidably disposed in the first outlet flow path, and the barrier has a length greater than the distance between two consecutive channel outlets along the first outlet flow path, whereby the barrier is configured to obstruct at least two consecutive first channel outlets; and

a controller in operative communication with the maintenance system, wherein the controller is configured to selectively engage and disengage the maintenance system to modify the fluid flow.

2 . The system of claim 1 , the maintenance system comprising a valve in selective obstructive communication with the second element outlet, wherein the controller is in operative communication with the valve.

3 . The system of claim 1 , wherein the maintenance system comprises the first flow generator and the controller is configured to modify the fluid flow rate via the first flow generator.

4 . The system of claim 1 , wherein the maintenance system comprises a second flow generator in fluid communication with the plurality of microfluidic channels, and wherein the controller is in operative communication with the first flow generator and the second flow generator, and the controller is configured to switch between operating the first flow generator and operating the second flow generator.

5 . The system of claim 1 , wherein the controller is configured to engage the maintenance system on a regular, periodic basis.

6 . The system of claim 1 , further comprising a flow characteristic sensor in sensing communication with the plurality of microfluidic channels, wherein the flow characteristic sensor is in data communication with the controller and is configured to sense a flow characteristic, and the flow controller is configured to receive the flow characteristic and engage the maintenance system when the flow characteristic is outside of a threshold.

7 . The system of claim 6 , wherein the flow characteristic sensor comprises a pressure sensor in sensing communication with the element inlet and the element outlet, wherein the flow characteristic is the pressure differential between the element inlet and the element outlet.

8 . The system of claim 6 , wherein the flow characteristic is at least one characteristic in the group consisting of: turbidity, particle count, particle concentration, pH, resistance, conductance, capacitance, and a dielectric property.

9 . A method comprising:

generating fluid flow from an element inlet to an element outlet of a hydrodynamic separator element at a constant flow rate for a first period of time, the element outlet having a first element outlet and a second element outlet downstream of a second outlet flow path, wherein the separator element comprises:

a plurality of curved microfluidic channels arranged to operate in parallel, wherein each microfluidic channel defines:

a channel inlet downstream of the element inlet, and

a channel outlet having a first channel outlet upstream of the first element outlet and a second channel outlet upstream of the second outlet flow path;

an obstruction in selective obstructive communication with one or more of the microfluidic channels;

a first outlet flow path upstream of the first element outlet, wherein each first channel outlet extends to the first outlet flow path, and the obstruction comprises a barrier that is a mechanical component slidably disposed in the first outlet flow path, wherein the barrier has a length greater than the distance between two consecutive channel outlets along the first outlet flow path, wherein the barrier is configured to selectively obstruct at least two first channel outlets along the first outlet flow path while leaving at least one first channel outlet unobstructed;

a first flow generator in fluid communication with the plurality of microfluidic channels, wherein the first flow generator is configured to generate fluid flow at a first flow rate from the element inlet to the element outlet;

a maintenance system in fluid communication with the hydrodynamic separator element; and

a controller in operative communication with the maintenance system, wherein the controller is configured to selectively engage and disengage the maintenance system to modify the fluid flow; and

performing a maintenance operation comprising modifying the fluid flow through the separator element by the controller for a second period of time, wherein the first period of time is longer than the second period of time, wherein modifying the fluid flow comprises (i) pulsing the fluid flow through the hydrodynamic separator element, (ii) reversing the fluid flow direction from the element outlet to the element inlet, or (iii) obstructing the fluid flow through at least a portion of a channel.

10 . The method of claim 9 , wherein modifying the fluid flow comprises engaging a valve in selective obstructive communication with the element outlet.

11 . The method of claim 9 , wherein modifying the fluid flow comprises modifying the fluid flow rate through the separator element.

12 . The method of claim 9 , wherein modifying the fluid flow rate comprises reversing the fluid flow.

13 . The method of claim 9 , wherein modifying the fluid flow occurs on a regular, periodic basis.

14 . The method of claim 9 , further comprising:

sensing a flow characteristic by a flow characteristic sensor that is in sensing communication with the hydrodynamic separator element; and

sending the flow characteristic to the controller, wherein modifying the fluid flow through the separator element is executed when the flow characteristic is outside of a threshold.

15 . A system comprising:

a hydrodynamic separator element defining:

an element inlet and an element outlet having a first element outlet and a second element outlet; and

a plurality of curved microfluidic channels arranged to operate in parallel, wherein each microfluidic channel defines:

a channel inlet downstream of the element inlet, and

a channel outlet having a first channel outlet upstream of the first element outlet and a second channel outlet upstream of the second element outlet;

an obstruction in selective obstructive communication with one or more of the microfluidic channels; and

a first outlet flow path upstream of the first element outlet, wherein each first channel outlet extends to the first outlet flow path, and the obstruction comprises a barrier that is a mechanical component slidably disposed in the first outlet flow path, wherein the barrier has a length greater than the distance between two consecutive channel outlets along the first outlet flow path, wherein the barrier is configured to selectively obstruct at least two consecutive first channel outlets along the first outlet flow path while leaving at least one first channel outlet unobstructed.

16 . The system of claim 15 , wherein the barrier comprises a plurality of valves each in selective obstructive communication with a corresponding microfluidic channel.

17 . The system of claim 15 , wherein the obstruction comprises a valve in selective obstructive communication with the second element outlet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2022
From: MORAVEC, DAVIS B.; QUAM, DARYL L.; NELSON, JACOB A.; HAUSER, BRADLY G.; GOERTZ, MATTHEW P.; STREED, TIMOTHY J.; COLLING, CONNOR J.
To: DONALDSON COMPANY, INC.
Reel/Frame 061543/0315 →
Continuity (2)
Provisional Application 63195839 · Jun 2, 2021
Related Publication 20220395768A1 · Dec 15, 2022
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