IP Library Granted Patent US 12,479,520
Granted Patent B2
US 12,479,520 · App. 18/154,430 · Granted Nov 25, 2025

Composite panels and system for active flow control on motor vehicles

Inventors: Kevin Howard (Plymouth, MI); Andres Arrieta Diaz (West Lafayette, IN); Karthik Boddapati (West Lafayette, IN); Michael Kelley (Southgate, MI)
Assignee: Ford Global Technologies, LLC
B62D37/02B62D35/007H02N2/0015H02N2/0075H10N30/2047
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Quick Facts
Patent No.
US 12,479,520
App. No.
18/154,430
Granted
Nov 25, 2025
Kind
B2
Abstract

A composite panel includes a matrix, actuator elements disposed within the matrix or secured to an exterior surface of the composite panel, a plurality of slits, and an electrical termination area coupled to the shape memory fibers/elements. The plurality of slits are arranged parallel to each other and extend through at least a portion of a thickness of the composite panel. A power supply is configured to apply a burst voltage to the shape memory fibers/elements to change a shape of the composite panel, thereby modifying an airflow extending across the composite panel during operation.

Claims (42)

1 . A composite panel comprising:

a matrix;

shape memory fibers disposed within the matrix;

a plurality of slits extending through at least a portion of a thickness of the composite panel, the plurality of slits being open and exposed to an external surface of the composite panel and arranged parallel to each other; and

an electrical termination area coupled to the shape memory fibers.

2 . The composite panel according to claim 1 , further comprising structural fiber reinforcements disposed within the matrix.

3 . The composite panel according to claim 1 , wherein the matrix and shape memory fibers are arranged in a laminate configuration.

4 . The composite panel according to claim 3 , wherein a portion of the laminate configuration is balanced and symmetrical and another portion of the laminate configuration proximate the plurality of slits is unbalanced and asymmetrical.

5 . The composite panel according to claim 1 , wherein the composite panel defines a trapezoidal shape.

6 . The composite panel according to claim 1 , wherein the plurality of slits extend through an entire thickness of the composite panel.

7 . The composite panel according to claim 1 , further comprising at least one aerodynamic film layer disposed over the plurality of slits such that an outer moldline surface of the composite panel is continuous.

8 . The composite panel according to claim 1 , wherein the shape memory fibers are piezo electric.

9 . The composite panel according to claim 1 , further comprising a concentration of electrically conductive fibers disposed at a leading edge of the composite panel, the electrically conductive fibers coupled to the electrical termination area.

10 . The composite panel according to claim 1 , wherein the matrix and shape memory fibers are manufactured using an additive manufacturing process such that the composite panel defines an asymmetrical material layout.

11 . A system for active airflow control, the system comprising:

a power supply; and

a composite panel comprising:

a matrix;

structural fiber reinforcements disposed within the matrix;

shape memory fibers disposed within the matrix;

a plurality of slits extending through at least a portion of a thickness of the composite panel, the plurality of slits being open and exposed to an external surface of the composite panel and arranged parallel to each other; and

an electrical termination area coupled to the shape memory fibers and the power supply,

wherein the power supply is configured to apply a burst voltage to the composite panel and change a shape of the composite panel, thereby modifying an airflow extending across the composite panel during operation.

12 . The system for active airflow control according to claim 11 , wherein the composite panel defines a trapezoidal shape.

13 . The system for active airflow control according to claim 11 , wherein the shape memory fibers are piezo electric.

14 . The system for active airflow control according to claim 11 , wherein the matrix, structural fiber reinforcements, and shape memory fibers are arranged in a laminate configuration.

15 . The system for active airflow control according to claim 14 , wherein a portion of the laminate configuration is balanced and symmetrical and another portion of the laminate configuration proximate the plurality of slits is unbalanced and asymmetrical.

16 . The system for active airflow control according to claim 14 , wherein the matrix and structural fiber reinforcements are preimpregnated and the structural fiber reinforcements are continuous.

17 . The system for active airflow control according to claim 14 , further comprising:

a sensor to detect an operational characteristic of the airflow; and

a controller in communication with the sensor and configured to send signals to the power supply to apply the burst voltage.

18 . The system for active airflow control according to claim 17 , wherein the sensor is a speed sensor.

19 . A system for active airflow control, the system comprising:

a power supply; and

a composite panel comprising:

a matrix;

structural fiber reinforcements disposed within the matrix;

actuator elements secured to at least one exterior surface of the composite panel;

a plurality of slits extending through at least a portion of a thickness of the composite panel, the plurality of slits being open and exposed to an external surface of the composite panel and arranged parallel to each other; and

an electrical termination area coupled to the actuator elements and the power supply,

wherein the power supply is configured to apply a burst voltage to the actuator elements and change a shape of the composite panel, thereby modifying an airflow extending across the composite panel during operation.

20 . The system for active airflow control according to claim 19 , wherein the matrix and structural fiber reinforcements are arranged in a laminate configuration, and a portion of the laminate configuration is balanced and symmetrical and another portion of the laminate configuration proximate the plurality of slits is unbalanced and asymmetrical.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2023
From: HOWARD, KEVIN; ARRIETA DIAZ, ANDRES; BODDAPATI, KARTHIK; KELLEY, MICHAEL
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 062563/0205 →
Continuity (1)
Related Publication 20240239425A1 · Jul 18, 2024
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