IP Library Granted Patent US 12,486,011
Granted Patent B2
US 12,486,011 · App. 18/365,327 · Granted Dec 2, 2025

Marine motor assembly and cover for a marine motor assembly

Inventors: Dillon Savage (Waterford, WI); Dale A. Wiegele (Kenosha, WI); Samuel Mcginley (Milwaukee, WI); Matthew Coyne (Milwaukee, WI)
B63H20/02B63H20/32B63H2020/025
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Quick Facts
Patent No.
US 12,486,011
App. No.
18/365,327
Granted
Dec 2, 2025
Kind
B2
Abstract

A marine motor assembly for a watercraft and a cover for a marine motor assembly. The assembly includes a housing; a motor disposed in the housing; and a propulsion device operatively connected to the motor. The housing includes a housing portion, and a cover selectively connected to the housing portion. The cover includes a cover body connectable to the housing portion, the cover body covering at least a portion of the motor; a noise dampening material layer disposed on an exterior side of the cover body; and a surface structure connected to the cover body, the noise dampening material layer being enclosed between the cover body and the surface structure.

Claims (43)

1 . A marine motor assembly for a watercraft, the marine motor assembly comprising:

a housing;

a motor disposed in the housing; and

a propulsion device operatively connected to the motor,

the housing comprising:

a housing portion, and

a cover selectively connected to the housing portion, the cover comprising:

a cover body connectable to the housing portion, the cover body covering at least a portion of the motor,

the housing portion and the cover body defining a volume enclosing the motor;

a noise dampening material layer disposed on an exterior side of the cover body and exterior to the volume; and

a surface structure connected to the cover body, the noise dampening material layer being enclosed between the cover body and the surface structure.

2 . The marine motor assembly of claim 1 , wherein:

the cover body is formed from a first material;

the surface structure is formed from a second material; and

the first material and the second material are different materials.

3 . The marine motor assembly of claim 2 , wherein the first material has greater rigidity than the second material.

4 . The marine motor assembly of claim 2 , wherein the cover body provides structural integrity of the cover.

5 . The marine motor assembly of claim 2 , wherein the second material has a glossier surface finish.

6 . The marine motor assembly of claim 1 , wherein the cover body is sealingly connectable to the housing portion.

7 . The marine motor assembly of claim 1 , wherein the cover further comprises an inner noise dampening material layer disposed on an interior side of the cover body.

8 . The marine motor assembly of claim 7 , wherein the inner noise dampening material layer is formed from noise vibration harshness (NVH) foam.

9 . The marine motor assembly of claim 7 , wherein the inner noise dampening material layer is connected to the cover body by clips.

10 . The marine motor assembly of claim 1 , wherein the surface structure includes a plurality of surface panels.

11 . The marine motor assembly of claim 10 , wherein the plurality of surface panels comprises:

at least one top side panel connected to a top side of the cover body; and

at least one side panel connected to a lateral side of the cover body.

12 . The marine motor assembly of claim 1 , wherein the noise dampening material layer is formed from a plurality of separated layer portions.

13 . The marine motor assembly of claim 1 , wherein the noise dampening material layer is formed from noise vibration harshness (NVH) foam.

14 . The marine motor assembly of claim 1 , wherein the cover further comprises a plurality of bumpers extending along one of a top surface of the cover and a rear surface of the cover.

15 . The marine motor assembly of claim 14 , wherein each bumper of the plurality of bumpers is fastened to the cover body by a plurality of fasteners, the plurality of fasteners extending through the surface structure.

16 . The marine motor assembly of claim 1 , wherein:

the cover body is formed from direct long fiber thermoplastic (DLFT); and

the surface structure is formed from acrylonitrile styrene acrylate (ASA).

17 . The marine motor assembly of claim 16 , wherein the DLFT forming the cover body is a glass fiber-reinforced polypropylene (thermoplastic) resin.

18 . The marine motor assembly of claim 1 , wherein the noise dampening material layer is encapsulated between the cover body and the surface structure.

19 . The marine motor assembly of claim 1 , wherein the noise dampening material layer contacts only an exterior surface of the cover body.

20 . A cover for a marine motor assembly, the cover being connectable to a housing portion for forming a housing of the marine motor assembly, the cover comprising:

a cover body connectable to the housing portion,

when the cover body is connected to the housing portion:

the cover body and the housing portion forming a volume to receive a motor therein, and

the cover body covering at least a majority of powerpack components of the marine motor assembly;

a noise dampening material layer disposed on an exterior side of the cover body and exterior to the volume; and

a surface structure connected to the cover body, the noise dampening material layer being enclosed between the cover body and the surface structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2024
From: SAVAGE, DILLON; WIEGELE, DALE A.; MCGINLEY, SAMUEL; COYNE, MATTHEW
To: BRP US INC.
Reel/Frame 067049/0946 →
Continuity (2)
Provisional Application 63516614 · Jul 31, 2023
Related Publication 20250042522A1 · Feb 6, 2025
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