IP Library Granted Patent US 12,486,808
Granted Patent B2
US 12,486,808 · App. 18/965,226 · Granted Dec 2, 2025

Gaseous fuel supply system to a clean combustion engine

Inventor: Rafig Babayev (Gothenburg, SE)
Assignee: Volvo Truck Corporation
F02D19/024
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Quick Facts
Patent No.
US 12,486,808
App. No.
18/965,226
Granted
Dec 2, 2025
Kind
B2
Abstract

A gaseous fuel supply system for a clean combustion engine configured to receive gaseous fuel at a changeable demanded injection pressure being above a predetermined minimum required injection pressure and below a predetermined maximum required injection pressure. The supply system comprises a control unit configured to control supply of pressurized gaseous fuel from a first gaseous fuel tank arrangement to the clean combustion engine using second supply line, and control a compressor such that the gaseous fuel in a buffer tank is pressurized to at least the current demanded injection pressure, in response the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is below current demanded injection pressure or predetermined first threshold value; and to subsequently, in response to a sudden increase in the demanded injection pressure, control supply of pressurized gaseous fuel from second gaseous fuel tank arrangement to buffer tank using third supply line.

Claims (34)

1 . A gaseous fuel supply system for a clean combustion engine configured to receive gaseous fuel at a changeable demanded injection pressure being above a predetermined minimum required injection pressure and below a predetermined maximum required injection pressure, the supply system comprising:

a first gaseous fuel tank arrangement comprising at least a first gaseous fuel tank, and a second gaseous fuel tank arrangement comprising at least a second gaseous fuel tank, the first and second gaseous fuel tank arrangements storing pressurized gaseous fuel;

a first supply line arranged to supply pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine;

a second supply line arranged to supply pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine, the second supply line comprising a compressor and a gaseous fuel buffer tank arranged downstream of the compressor, at least the compressor being arranged to bypass the first supply line;

a third supply line arranged to supply pressurized gaseous fuel from the second gaseous fuel tank arrangement to the buffer tank, the third supply line being different to the first and second supply lines; and

a control unit configured to:

control supply of pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine using the first supply line in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is above the predetermined maximum required injection pressure;

control supply of pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine using the second supply line, and control the compressor such that the gaseous fuel in the buffer tank is pressurized to at least the current demanded injection pressure, in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is below the current demanded injection pressure or a predetermined first threshold value; and

subsequently, in response to a sudden increase in the demanded injection pressure, control supply of pressurized gaseous fuel from the second gaseous fuel tank arrangement to the buffer tank using the third supply line.

2 . The gaseous fuel supply system of claim 1 , wherein the first supply line and the third supply line do not overlap with each other.

3 . The gaseous fuel supply system of claim 1 , wherein the control unit is configured to control supply of pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine using the first supply line in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is above the current demanded injection pressure or a predetermined second threshold value, and below the predetermined maximum required injection pressure.

4 . The gaseous fuel supply system of claim 1 , wherein the control unit is configured to control the compressor such that the gaseous fuel in the buffer tank is pressurized to the current demanded injection pressure, or at most a pre-defined pressure above the current demanded injection pressure, in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is below the current demanded injection pressure or the predetermined first threshold value.

5 . The gaseous fuel supply system of claim 1 , further comprising:

a fourth supply line arranged to supply pressurized gaseous fuel from the second gaseous fuel tank arrangement to the second supply line, wherein the control unit is configured to control supply of pressurized gaseous fuel from the first gaseous fuel tank arrangement and the second gaseous fuel tank arrangement to the clean combustion engine using the fourth and second supply lines, and to control the compressor such that the gaseous fuel in the second supply line is raised to the maximum required injection pressure, in response to that the pressure of the gaseous fuel in the second gaseous fuel tank arrangement is below the predetermined maximum required injection pressure.

6 . The gaseous fuel supply system of claim 5 , wherein the fourth supply line is further arranged to supply pressurized gaseous fuel from the second gaseous fuel tank arrangement to the first supply line.

7 . The gaseous fuel supply system of claim 1 , wherein the first gaseous fuel tank arrangement comprises a plurality of first gaseous fuel tanks, and wherein the second gaseous fuel tank arrangement comprises a plurality of second gaseous fuel tanks.

8 . The gaseous fuel supply system of claim 1 , further comprising a plurality of valves arranged in at least the first, second and third supply lines, wherein the control unit is configured to control the valves to control the flow of pressurized gaseous fuel in the first, second and third supply lines.

9 . The gaseous fuel supply system of claim 1 , wherein the first and second supply lines at least partly overlap.

10 . The gaseous fuel supply system of claim 1 , wherein the first, second, and third supply lines are comprised in piping of the gaseous fuel supply system.

11 . The gaseous fuel supply system of claim 1 , wherein the buffer tank is configured to supply pressurized gaseous fuel to the clean combustion engine via the second supply line.

12 . The gaseous fuel supply system of claim 1 , further comprising a heat exchanger arranged upstream or downstream of the compressor.

13 . The gaseous fuel supply system of claim 1 , wherein the control unit is configured to, in response to that the pressure of the gaseous fuel in the second gaseous fuel tank arrangement is below the predetermined maximum required injection pressure but above the pressure of the gaseous fuel in the buffer tank, control supply of pressurized gaseous fuel from the second gaseous fuel tank arrangement to the buffer tank.

14 . The gaseous fuel supply system of claim 1 , wherein the pressurized gaseous fuel is pressurized hydrogen.

15 . A vehicle comprising the gaseous fuel supply system of claim 1 .

16 . The vehicle of claim 15 , further comprising the clean combustion engine being a hydrogen combustion engine or a hydrogen high pressure direct injection engine.

17 . The vehicle of claim 15 , wherein the minimum required injection pressure of the clean combustion engine is at least 80 bar.

18 . A method for controlling a gaseous fuel supply system for a clean combustion engine being configured to receive gaseous fuel at a changeable demanded injection pressure being above a predetermined minimum required injection pressure and below a predetermined maximum required injection pressure, the method comprising:

supplying pressurized gaseous fuel from a first gaseous fuel tank arrangement comprising at least a first gaseous fuel tank to the clean combustion engine using a first supply line in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is above the predetermined maximum required injection pressure;

supplying pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine using a second supply line, the second supply line comprising a compressor and a gaseous fuel buffer tank arranged downstream of the compressor, at least the compressor being arranged to bypass the first supply line, and pressurizing the gaseous fuel, by the compressor, such that the pressurized gaseous fuel in the buffer tank at least reaches the current demanded injection pressure, in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is below the current demanded injection pressure or a predetermined first threshold value; and

subsequently supplying, in response to a sudden increase in the demanded injection pressure, pressurized gaseous fuel from the second gaseous fuel tank arrangement to the buffer tank using a third supply line.

19 . The method of claim 18 , further comprising:

supplying pressurized gaseous fuel from the first gaseous fuel tank arrangement to the clean combustion engine using the first supply line in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is above the current demanded injection pressure or a predetermined second threshold vale, and below the predetermined maximum required injection pressure.

20 . The method of claim 18 , further comprising:

pressurizing the gaseous fuel, using the compressor, such that the gaseous fuel in the buffer tank reaches the current demanded injection pressure, or at most a pre-defined pressure above the current demanded injection pressure, in response to that the pressure of the gaseous fuel in the first gaseous fuel tank arrangement is below the current demanded injection pressure or a predetermined first threshold value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2024
From: BABAYEV, RAFIG
To: VOLVO TRUCK CORPORATION
Reel/Frame 069451/0840 →
Priority Claims (1)
EP 23216341 · Dec 13, 2023 · regional
Continuity (1)
Related Publication 20250198356A1 · Jun 19, 2025
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