IP Library › Granted Patent US 12,486,985
Granted Patent B2
US 12,486,985 · App. 18/295,594 · Granted Dec 2, 2025

Gas burner assembly and cooktop appliance

Inventor: Paul Bryan Cadima (Crestwood, KY)
Assignee: Haier US Appliance Solutions, Inc.
F24C3/085F23D14/06
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,486,985
App. No.
18/295,594
Granted
Dec 2, 2025
Kind
B2
Abstract

A cooktop appliance and a gas burner assembly are provided. The gas burner assembly is positioned at a top panel and includes an annular burner body positioned at a top surface of the top panel. The annular burner body forms a central combustion zone, a plurality of flame ports at the central combustion zone, and an annular mixing chamber upstream from the plurality of flame ports to permit a fuel-air mixture to flow into the central combustion zone through the plurality of flame ports. An annular burner base forms a bottom wall of the mixing chamber and an annular burner head forms a top wall of the mixing chamber. A puck including a domed projection separably positioned at the top surface of the top panel and extending toward the central combustion zone.

Claims (30)

1 . A cooktop appliance, comprising:

a top panel comprising a top surface;

a gas burner assembly positioned at the top panel, the gas burner assembly comprising;

an annular burner body positioned at the top surface of the top panel, the annular burner body forming a central combustion zone, a plurality of flame ports at the central combustion zone, and an annular mixing chamber upstream from the plurality of flame ports to permit a fuel-air mixture to flow into the central combustion zone through the plurality of flame ports;

an annular burner base forming a bottom wall of the mixing chamber; and

an annular burner head forming a top wall of the mixing chamber; and

a puck comprising a domed projection separably positioned at the top surface of the top panel and extending toward the central combustion zone, wherein the puck comprises an arm extending from the projection, wherein a first opening is positioned through the arm to allow a fastener to extend therethrough into a second opening at the burner base, wherein a raised material extends between a head of the fastener and a bottom surface of the burner base.

2 . The cooktop appliance of claim 1 , wherein a third opening is formed at the burner head, and wherein the fastener is extendable into the first opening, the second opening, and the third opening to couple the puck to the burner body, the burner base, and the burner head.

3 . The cooktop appliance of claim 2 , wherein the third opening is formed at an outer wall of the burner head.

4 . The cooktop appliance of claim 1 , wherein the first opening is an elongated hole extending co-directional to an extension of the arm along a radial direction.

5 . The cooktop appliance of claim 1 , wherein the first opening is positioned at an end portion of the arm distal to the projection along a radial direction.

6 . The cooktop appliance of claim 1 , wherein the arm at the puck comprises an intermediate portion and an end portion distal to the projection along a radial direction, wherein the end portion is positioned upward along an axial direction relative to the intermediate portion.

7 . The cooktop appliance of claim 1 , wherein the raised material extends along an axial direction greater than a thickness of an end portion of the arm to form an axial gap between the head of the fastener and the end portion of the arm.

8 . The cooktop appliance of claim 1 , wherein a radial gap is formed between the raised material and faces at an end portion of the arm forming the opening.

9 . The cooktop appliance of claim 1 , wherein the raised material is formed extending from the head of the fastener.

10 . The cooktop appliance of claim 1 , wherein the raised material is formed extending from the bottom surface of the burner base.

11 . The cooktop appliance of claim 1 , wherein the fastener is a rivet.

12 . The cooktop appliance of claim 1 , wherein the puck comprises a first thermal coating different from a second thermal coating at the top panel.

13 . The cooktop appliance of claim 1 , wherein a top surface of the projection is co-planar to one or more of the plurality of flame ports.

14 . A gas burner assembly for a cooktop appliance, the gas burner assembly comprising:

an annular burner body forming a central combustion zone, a plurality of flame ports at the central combustion zone, and an annular mixing chamber upstream from the plurality of flame ports to permit a fuel-air mixture to flow into the central combustion zone through the plurality of flame ports;

an annular burner base forming a bottom wall of the mixing chamber;

an annular burner head forming a top wall of the mixing chamber; and

a puck comprising a domed projection separably positioned at a top surface of a top panel and extending toward the central combustion zone, wherein the puck comprises an arm extending from the projection, wherein a first opening is positioned through the arm to allow a fastener to extend therethrough into a second opening at the burner base, wherein a third opening is formed at an outer wall of the burner head, and wherein the fastener is extendable into the first opening, the second opening, and the third opening to couple the puck to the burner body, the burner base, and the burner head.

15 . The gas burner assembly of claim 14 , wherein the arm at the puck comprises an intermediate portion and an end portion distal to the projection along a radial direction, wherein the end portion is positioned upward along an axial direction relative to the intermediate portion.

16 . The gas burner assembly of claim 14 , wherein a raised material extends between a head of the fastener and a bottom surface of the burner base.

17 . The gas burner assembly of claim 14 , wherein the first opening is an elongated hole extending co-directional to an extension of the arm along a radial direction.

18 . The gas burner assembly of claim 14 , wherein the first opening is positioned at an end portion of the arm distal to the projection along a radial direction.

19 . The gas burner assembly of claim 14 , wherein the puck comprises a first thermal coating different from a second thermal coating at the top panel.

20 . The gas burner assembly of claim 14 , wherein a top surface of the projection is co-planar to one or more of the plurality of flame ports.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2023
From: CADIMA, PAUL BRYAN
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 063220/0913 →
Continuity (1)
Related Publication 20240337388A1 · Oct 10, 2024
References Cited (12)
US 2661057A · Resek · 1953 [cited by examiner]
US 9151494B2 · Quintaba′ et al. · 2015 [cited by applicant]
US 9541294B2 · Angulo · 2017 [cited by applicant]
US 10605461B2 · Cadima · 2020 [cited by applicant]
US 10731851B2 · Angulo · 2020 [cited by applicant]
US 20040072112A1 · Harneit · 2004 [cited by examiner]
US 20080202494A1 · Paesanti · 2008 [cited by applicant]
US 20150040887A1 · Angulo · 2015 [cited by applicant]
CN 202494111U · 2012 [cited by examiner]
CN 203349269U · 2013 [cited by applicant]
EP 0634608A2 · 1995 [cited by applicant]
WO WO2020173204A1 · 2020 [cited by applicant]