IP Library › Granted Patent US 12,490,881
Granted Patent B2
US 12,490,881 · App. 18/458,718 · Granted Dec 9, 2025

Dispensing cup monitoring for a dishwasher appliance

Inventor: Ricardo Alberto Aguiar, Jr. (Clarksville, IN)
Assignee: Haier US Appliance Solutions, Inc.
A47L15/4409A47L15/0063A47L15/4259A47L15/4293
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Quick Facts
Patent No.
US 12,490,881
App. No.
18/458,718
Granted
Dec 9, 2025
Kind
B2
Abstract

A dishwasher appliance includes a door pivotally mounted to a cabinet to provide selective access to a wash chamber, a dispensing assembly including a dispenser cup, a dispenser door for providing selective access to the dispenser cup, and an actuating mechanism for moving the dispenser door from a closed position to an open position, and a microphone for monitoring sound generated during operation of the dishwasher appliance. A controller is configured to energize the actuating mechanism, obtain a sound signal generated during energization of the actuating mechanism and/or a power draw from the actuating mechanism, determine that the dispensing assembly has malfunctioned based at least in part on the sound signal or the power draw, and implement a responsive action.

Claims (54)

1 . A dishwasher appliance defining a vertical direction, a lateral direction, and a transverse direction, the dishwasher appliance comprising:

a wash tub positioned within a cabinet and defining a wash chamber;

a door pivotally mounted to the cabinet to provide selective access to the wash chamber;

a dispensing assembly comprising a dispenser cup, a dispenser door for providing selective access to the dispenser cup, and an actuating mechanism for moving the dispenser door from a closed position to an open position;

a microphone for monitoring sound generated during operation of the dishwasher appliance; and

a controller in operative communication with the dispensing assembly and the microphone, the controller being configured to:

energize the actuating mechanism;

obtain a sound signal generated during energization of the actuating mechanism;

determine that the dispensing assembly has malfunctioned based at least in part on the sound signal; and

implement a responsive action in response to determining that the dispensing assembly has malfunctioned based at least in part on the sound signal.

2 . The dishwasher appliance of claim 1 , wherein determining that the dispensing assembly has malfunctioned based at least in part on the sound signal comprises:

determining that an amplitude of the sound signal falls outside of a predetermined sound threshold range.

3 . The dishwasher appliance of claim 1 , wherein the controller is further configured to:

monitor a power draw by the actuating mechanism; and

determine that the dispensing assembly has malfunctioned based at least in part on the power draw.

4 . The dishwasher appliance of claim 3 , wherein the controller is further configured to:

determine that the power draw has increased by a predetermined power threshold;

determine sound signal has changed relative to a standard sound signal; and

determine that the dispensing assembly is malfunctioning due to a clogged or jammed dispenser door.

5 . The dishwasher appliance of claim 3 , wherein the controller is further configured to:

determine that an actuator relay is active;

determine that the power draw is zero; and

determine that the dispensing assembly is malfunctioning due to a faulty actuating mechanism.

6 . The dishwasher appliance of claim 1 , wherein the microphone is positioned within the door of the dishwasher appliance.

7 . The dishwasher appliance of claim 1 , wherein the actuating mechanism comprises a solenoid selectively engaging a latch that secures the dispenser door in the closed position.

8 . The dishwasher appliance of claim 1 , wherein implementing the responsive action comprises:

providing a user notification that the dispensing assembly has malfunctioned.

9 . The dishwasher appliance of claim 8 , wherein the user notification is provided through a user interface panel.

10 . The dishwasher appliance of claim 8 , wherein the controller is in operative communication with a remote device through an external network, and wherein the user notification is provided through the remote device.

11 . The dishwasher appliance of claim 10 , wherein the remote device comprises at least one of a mobile phone or a smart speaker.

12 . The dishwasher appliance of claim 1 , wherein the controller is in operative communication with a remote server through an external network, and wherein the controller is configured to send the sound signal or a power draw to the remote server for analysis.

13 . A method of operating a dishwasher appliance, the dishwasher appliance comprising a dispensing assembly comprising a dispenser cup, a dispenser door for providing selective access to the dispenser cup, and an actuating mechanism for moving the dispenser door from a closed position to an open position, the dishwasher appliance further comprising a microphone for monitoring sound generated during operation of the dishwasher appliance, the method comprising:

energizing the actuating mechanism;

obtaining a sound signal generated during energization of the actuating mechanism;

determining that the dispensing assembly has malfunctioned based at least in part on the sound signal; and

implementing a responsive action in response to determining that the dispensing assembly has malfunctioned based at least in part on the sound signal.

14 . The method of claim 13 , wherein determining that the dispensing assembly has malfunctioned based at least in part on the sound signal comprises:

determining that an amplitude of the sound signal falls outside of a predetermined sound threshold range.

15 . The method of claim 13 , further comprising:

monitoring a power draw by the actuating mechanism; and

determining that the dispensing assembly has malfunctioned based at least in part on the power draw.

16 . The method of claim 15 , further comprising:

determining that the power draw has increased by a predetermined power threshold;

determining sound signal has changed relative to a standard sound signal; and

determining that the dispensing assembly is malfunctioning due to a clogged or jammed dispenser door.

17 . The method of claim 15 , further comprising:

determining that an actuator relay is active;

determining that the power draw is zero; and

determining that the dispensing assembly is malfunctioning due to a faulty actuating mechanism.

18 . The method of claim 13 , wherein the microphone is positioned within a door of the dishwasher appliance.

19 . The method of claim 13 , wherein implementing the responsive action comprises:

providing a user notification that the dispensing assembly has malfunctioned.

20 . The method of claim 13 , further comprising:

sending the sound signal or a power draw to a remote server for analysis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2023
From: AGUIAR, RICARDO ALBERTO, JR.
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 064756/0555 →
Continuity (1)
Related Publication 20250072709A1 · Mar 6, 2025
References Cited (4)
US 20160296100A1 · Anderson et al. · 2016 [cited by applicant]
US 20230015422A1 · Aguiar, Jr. et al. · 2023 [cited by applicant]
DE 10204455A1 · 2003 [cited by applicant]
WO WO2011039245A2 · 2011 [cited by applicant]