IP Library Granted Patent US 12,491,091
Granted Patent B2
US 12,491,091 · App. 17/892,850 · Granted Dec 9, 2025

Acetabular liner extraction

Inventors: Adam Furore (Warsaw, IN); Walter W. Thomas (Warsaw, IN); Robert D. Krebs (Warsaw, IN); Andrew Hartman (Warsaw, IN); Jacob Macke (Warsaw, IN); Colin Eric Lasko (Warsaw, IN)
Assignee: Zimmer, Inc.
A61F2/4637A61F2/34A61F2/4609A61F2002/3069A61F2002/3093A61F2/4603A61F2002/4619A61F2002/4641A61F2002/4681
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Quick Facts
Patent No.
US 12,491,091
App. No.
17/892,850
Granted
Dec 9, 2025
Kind
B2
Abstract

A tool assembly for extracting a liner from a prosthesis comprising an impactor and a faceplate. The impactor can be configured to receive and transmit a force. The faceplate can be configured to deliver the force from the impactor to the prosthesis to separate the liner from a shell of the prosthesis.

Claims (38)

1 . A method of separating a liner and a shell of a prosthesis with a tool assembly, the method comprising:

engaging a plurality of extensions that extend away from a plurality of arms of a faceplate of the tool assembly with the shell of the prosthesis;

connecting a shaft of the tool assembly to the faceplate, the shaft connected to a handle of the tool assembly;

impacting the handle to separate the liner from the shell; and

receiving the liner within the extensions and into a recess between a bottom surface of the faceplate and a bottom surface of the plurality of arms.

2 . The method of claim 1 , wherein connecting the shaft to the faceplate includes inserting a boss of the faceplate into a bore of a coupler, the coupler connected to a distal portion of the shaft.

3 . The method of claim 2 , wherein coupler includes a magnet disposed therein, and wherein inserting the boss of the faceplate into the bore of the coupler magnetically secures the faceplate to the coupler.

4 . The method of claim 3 , wherein the magnet is located within a magnet bore of the coupler and is spaced from the coupler bore within the magnet bore such that the magnet magnetically attracts the boss to motivate the boss to enter the coupler bore and is spaced away from the boss when the boss is inserted fully into the coupler bore.

5 . The method of claim 1 , further comprising:

inserting a plurality of feet of the plurality of arms into a plurality of notches of the shell.

6 . The method of claim 5 , wherein engaging the plurality of arms of the faceplate with the liner includes engaging a distal face of each of the plurality of arms with the liner, each of the plurality of feet extending distally from respective distal faces of the plurality of arms.

7 . The method of claim 5 , further comprising:

rotating the faceplate to orient the plurality of feet with the plurality of notches of the shell.

8 . The method of claim 1 , wherein impacting the handle includes impacting a strike plate connected to a proximal portion of the handle.

9 . The method of claim 1 , further comprising:

disengaging the faceplate from the shell; and

removing the liner from the shell.

10 . A method of separating a liner and a shell of a prosthesis with a tool assembly, the method comprising:

engaging a plurality of extensions that extend away from a plurality of arms of a faceplate of the tool assembly with a shell of the prosthesis;

connecting a shaft of the tool assembly to the faceplate, the shaft connected to a handle of the tool assembly;

impacting a strike plate of the handle to separate the liner from the shell, the strike plate connected to a proximal portion of the handle; and

receiving the liner within the extensions and into a recess between the faceplate, the liner, and the shell.

11 . The method of claim 10 , wherein connecting the shaft to the faceplate includes inserting a boss of the faceplate into a bore of a coupler, the coupler connected to a distal portion of the shaft.

12 . The method of claim 11 , wherein coupler includes a magnet disposed therein, and wherein inserting the boss of the faceplate into the bore of the coupler magnetically secures the faceplate to the coupler.

13 . The method of claim 12 , wherein the magnet is located within a magnet bore of the coupler and is spaced from the coupler bore within the magnet bore such that the magnet magnetically attracts the boss to motivate the boss to enter the coupler bore and is spaced away from the boss when the boss is inserted fully into the coupler bore.

14 . The method of claim 12 , wherein the faceplate includes a central bore extending through the boss and the faceplate.

15 . The method of claim 14 , further comprising:

inserting an instrument through the central bore when the faceplate is engaged with the prosthesis.

16 . The method of claim 10 , wherein the handle includes a handle bore extending proximally into the handle from a distal portion of the handle, the shaft extending into the handle bore to secure the shaft to the handle.

17 . The method of claim 16 , wherein the handle includes a balance bore sized to position a center of gravity of the tool assembly distal of the handle.

18 . A method of separating a liner and a shell of a prosthesis with a tool assembly, the method comprising:

engaging a plurality of extensions that extend away from a plurality of arms of a faceplate of the tool assembly with a shell of the prosthesis;

inserting a plurality of feet extending from the plurality of extensions into a plurality of notches of the shell;

connecting a shaft of the tool assembly to the faceplate, the shaft connected to a handle of the tool assembly;

impacting the handle to separate the liner from the shell;

disengaging the faceplate from the shell; and

receiving the liner within the extensions.

19 . The method of claim 18 , wherein connecting the shaft to the faceplate includes inserting a boss of the faceplate into a bore of a coupler, the coupler connected to a distal portion of the shaft, and wherein connecting the coupler to a boss of the faceplate includes connecting a magnet to the boss, the magnet located within the coupler.

Continuity (3)
Continuation 16448623 · Jun 21, 2019
Provisional Application 62688839 · Jun 22, 2018
Related Publication 20220401231A1 · Dec 22, 2022
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