IP Library › Granted Patent US 12,491,818
Granted Patent B2
US 12,491,818 · App. 18/283,577 · Granted Dec 9, 2025

Short-circuit fault-detecting lighting device for a motor vehicle

Inventor: Daniel Petsch (Gaming, AT)
Assignee: ZKW Group GmbH
B60Q11/005H05B45/58
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Quick Facts
Patent No.
US 12,491,818
App. No.
18/283,577
Granted
Dec 9, 2025
Kind
B2
Abstract

The invention relates to a short-circuit fault detection illumination device ( 1 ) for a motor vehicle headlight, comprising a voltage input (SE) and a terminal (ME) for connection to earth potential, a power branch (LS) supplied via the voltage input (SE), which comprises a number of light sources ( 2 ) to be monitored, wherein this number is at least two, wherein the light sources ( 2 ) are designed to emit the light of the illumination device ( 1 ) and the light sources ( 2 ) are connected to one another in series within the power branch (LS), wherein the illumination device ( 1 ) further has an auxiliary branch (HS) with transistors ( 3 ) arranged therein and connected to one another in series, wherein each light source ( 2 ) of the power branch (LS) is associated with one of the transistors ( 3 ), and thus a monitoring pair (P 1 , P 2 , P 3 , P 4 ), consisting of a light source ( 2 ) to be monitored and a transistor ( 3 ) assigned for monitoring, is formed, wherein each transistor ( 3 ) is coupled to the cathode and anode of the light source ( 2 ) in such a manner that the voltage that drops across the light source ( 2 ) in normal operation is used to connect the transistor ( 3 ), and in the event of a short circuit of the light source ( 2 ), the voltage drop caused by the short circuit leads to a blocking of the transistor ( 3 ) and thus of the auxiliary branch (HS), wherein the short-circuit fault detection illumination device ( 1 ) further has a fault detection device ( 6 ) coupled to the auxiliary branch (HS), which is designed to output an error signal (SF) or trigger an error routine (FR) in the event of the auxiliary branch being blocked.

Claims (30)

1 . A short-circuit fault detection illumination device ( 1 ) for a motor vehicle headlight, comprising:

a voltage input (SE) and a terminal (ME) for connection to earth potential;

a power branch (LS) supplied via the voltage input (SE), which comprises a number of light sources ( 2 ) which are configured to be monitored, wherein this number is at least two, wherein the light sources ( 2 ) are designed to emit light of the short-circuit fault detection illumination device ( 1 ) and the light sources ( 2 ) are connected to one another in series within the power branch (LS); and

an auxiliary branch (HS) with transistors ( 3 ) arranged therein and connected to one another in series, wherein each of the light sources ( 2 ) of the power branch (LS) is associated with one of the transistors ( 3 ), and thus a monitoring pair (P 1 , P 2 , P 3 , P 4 ), consisting of one of the light sources ( 2 ) which are configured to be monitored and one of the transistors ( 3 ) assigned for monitoring, is formed, wherein each one of the transistors ( 3 ) is coupled to the cathode and anode of one of the light sources ( 2 ) in such a manner that the voltage that drops across the light source ( 2 ) in normal operation is used to connect the transistor ( 3 ), and in the event of a short circuit of the light source ( 2 ), the voltage drop caused by the short circuit leads to a blocking of the transistor ( 3 ) and thus of the auxiliary branch (HS),

wherein the short-circuit fault detection illumination device ( 1 ) further has a fault detection device ( 6 ) coupled to the auxiliary branch (HS), which is designed to output an error signal (S F ) or trigger an error routine (FR) in the event of the auxiliary branch being blocked,

wherein the fault detection device ( 6 ) is designed to carry out a fault routine (FR), in which the operation of the light sources ( 2 ) is automatically switched off if a fault is detected, wherein it is provided that both the power branch (LS) and the auxiliary branch (HS) extend between the voltage input (SE) and the earth terminal (ME) and the fault detection device ( 6 ) is designed as a main switch ( 4 ), which is arranged in series with the power branch (LS) and is coupled to the auxiliary branch (HS) in such a way that if the auxiliary branch (HS) is connected, the main switch ( 4 ) is electrically conductive and, if the auxiliary branch (HS) is blocked, it is electrically blocking, and

wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as npn bipolar transistors, wherein an ohmic resistor is respectively connected in series between the transistors ( 3 ) and in each monitoring pair (P 1 , P 2 , P 3 , P 4 ), the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is connected to the base of the transistor and the cathode of the light source ( 2 ) is connected to the emitter of the transistor ( 3 ), wherein those connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode ( 7 ) determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes ( 7 ) is switched for this purpose in the direction of the auxiliary branch in the form of the transistor ( 3 ) of the respective monitoring pair (P 1 , P 2 , P 3 , P 4 ), wherein the main switch ( 4 ) is designed as a self-blocking P-channel MOSFET (metal oxide semiconductor field effect transistor), which is electrically connected on the source side (S 4 ) to the voltage input (SE), on the drain side (D 4 ) to the power branch (LS) and on the gate side (G 4 ) to an end of the auxiliary branch (HS) on the voltage input side.

2 . The short-circuit fault detection illumination device ( 1 ) according to claim 1 , wherein the end of the auxiliary branch (HS) on the voltage input side is connected to the voltage input via an auxiliary ohmic resistor ( 5 ) and an earth end of the auxiliary branch is connected to the earth terminal (ME), wherein a node (K) is formed between the auxiliary branch (HS) and the auxiliary ohmic resistor ( 5 ), which node is connected to the gate (G 4 ) of the main switch ( 4 ) in such a manner that if the auxiliary branch (HS) is blocked, the potential of the node (K) is changed such that the main switch ( 4 ) blocks and if the auxiliary branch (HS) is conductive, the potential of the node (K) is changed such that the main switch ( 4 ) conducts.

3 . The short-circuit fault detection illumination device ( 1 ) according to claim 1 , wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking MOSFET transistors.

4 . The short-circuit fault detection illumination device ( 1 ) according to claim 3 , wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking N-channel MOSFETs, wherein an ohmic resistor ( 8 ) is respectively connected in series between the transistors ( 3 ) and in each monitoring pair (P 1 , P 2 , P 3 , P 4 ), the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is directly connected to the gate of the transistor ( 3 ) and the cathode of the light source ( 2 ) is connected to the drain of the transistor ( 3 ), wherein those cathode connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes is switched for this purpose in the direction of the auxiliary branch (HS) in the form of the transistor ( 3 ) of the respective monitoring pair (P 1 , P 2 , P 3 , P 4 ), wherein the main switch ( 4 ) is designed as a self-blocking P-channel MOSFET, which is electrically connected on the source side to the voltage input (SE), on the drain side to the power branch and on the gate side to an end of the auxiliary branch on the voltage input side.

5 . The short-circuit fault detection illumination device ( 1 ) according to claim 4 , wherein the end of the auxiliary branch (HS) on the voltage input side is connected to the voltage input (SE) via an auxiliary ohmic resistor ( 5 ) and an earth end of the auxiliary branch (HS) is connected to the earth terminal (ME), wherein a node (K) is formed between the auxiliary branch (HS) and the auxiliary ohmic resistor ( 5 ), which node is connected to the gate (G 4 ) of the main switch ( 4 ) in such a manner that if the auxiliary branch (HS) is blocked, the potential of the node (K) is changed such that the main switch ( 4 ) blocks and if the auxiliary branch (HS) is conductive, the potential of the node (K) is changed such that the main switch ( 4 ) conducts.

6 . The short-circuit fault detection illumination device ( 1 ) according to claim 3 , wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking P-channel MOSFETs, wherein an ohmic resistor is respectively connected in series between the transistors ( 3 ) and in each monitoring pair, the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is connected to the source of the transistor ( 3 ) and the cathode of the light source ( 2 ) is connected to the gate of the transistor ( 3 ), wherein those anode connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes is switched for this purpose in the direction of the power branch (LS), wherein the main switch ( 4 ) is designed as a self-blocking N-channel MOSFET, which is electrically connected on the source side to the earth terminal (ME), on the drain side to the power branch (LS) and on the gate side to an end of the auxiliary branch (HS) on the earth terminal side.

7 . The short-circuit fault detection illumination device ( 1 ) according to claim 6 , wherein the end of the auxiliary branch (HS) on the earth terminal side is connected to the earth terminal (ME) via an auxiliary ohmic resistor ( 5 ) and an end of the auxiliary branch (HS) on the voltage input side is directly connected to the voltage input (SE), wherein a node (K) is formed between the auxiliary branch (HS) and the auxiliary ohmic resistor ( 5 ), which node is connected to the gate (G 4 ) of the main switch ( 4 ) in such a manner that if the auxiliary branch (HS) is blocked, the potential of the node (K) is changed such that the main switch ( 4 ) blocks and if the auxiliary branch (HS) is conductive, the potential of the node (K) is changed such that the main switch ( 4 ) conducts.

8 . The short-circuit fault detection illumination device ( 1 ) according to claim 1 , wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking P-channel MOSFETs, wherein an ohmic resistor is respectively connected in series between the transistors ( 3 ) and in each monitoring pair, the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is connected to the source of the transistor ( 3 ) and the cathode of the light source ( 2 ) is connected to the gate of the transistor ( 3 ), wherein those anode connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes is switched for this purpose in the direction of the power branch (LS), wherein an end of the auxiliary branch (HS) on the earth terminal side is connected to the earth terminal (ME) via an auxiliary ohmic resistor ( 5 ) and an end of the auxiliary branch (HS) on the voltage input side is directly connected to the voltage input (SE), wherein a node (K) is formed between the auxiliary branch (HS) and the auxiliary ohmic resistor ( 5 ), and the fault detection device ( 6 ) is electrically connected to this node (K) and thus detects a change in potential of the node (K) caused by blocking or conductivity of the auxiliary branch (HS) and, depending thereon, outputs an error signal.

9 . The short-circuit fault detection illumination device ( 1 ) according to claim 8 , wherein the fault detection device comprises an auxiliary transistor ( 10 ), which is turned on depending on the potential of the node, wherein the auxiliary transistor ( 10 ) is connected to an electrical control unit (ECU) via a temperature-dependent resistor ( 9 ), wherein the electrical control unit (ECU) detects the switching state of the auxiliary transistor ( 10 ) and, depending thereon, outputs an error signal.

10 . The short-circuit fault detection illumination device ( 1 ) according to claim 8 , wherein the fault detection device ( 6 ) comprises an auxiliary transistor ( 10 ), which is turned on depending on the potential of the node (K), wherein the switching state of the auxiliary transistor ( 10 ) is used to output a binary error signal.

11 . A vehicle headlight comprising:

the short-circuit fault detection illumination device according to claim 1 .

12 . A short-circuit fault detection illumination device ( 1 ) for a motor vehicle headlight, comprising:

a voltage input (SE) and a terminal (ME) for connection to earth potential;

a power branch (LS) supplied via the voltage input (SE), which comprises a number of light sources ( 2 ) to be monitored, wherein this number is at least two, wherein the light sources ( 2 ) are designed to emit light of the illumination device ( 1 ) and the light sources ( 2 ) are connected to one another in series within the power branch (LS); and

an auxiliary branch (HS) with transistors ( 3 ) arranged therein and connected to one another in series, wherein each of the light sources ( 2 ) of the power branch (LS) is associated with one of the transistors ( 3 ), and thus a monitoring pair (P 1 , P 2 , P 3 , P 4 ), consisting of one of the light sources ( 2 ) to be monitored and one of the transistors ( 3 ) assigned for monitoring, is formed, wherein each one of the transistors ( 3 ) is coupled to the cathode and anode of one of the light sources ( 2 ) in such a manner that the voltage that drops across the light source ( 2 ) in normal operation is used to connect the transistor ( 3 ), and in the event of a short circuit of the light source ( 2 ), the voltage drop caused by the short circuit leads to a blocking of the transistor ( 3 ) and thus of the auxiliary branch (HS),

wherein the short-circuit fault detection illumination device ( 1 ) further has a fault detection device ( 6 ) coupled to the auxiliary branch (HS), which is designed to output an error signal (S F ) or trigger an error routine (FR) in the event of the auxiliary branch being blocked,

wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking MOSFET transistors, which are self-blocking N-channel MOSFETs, wherein an ohmic resistor ( 8 ) is respectively connected in series between the transistors ( 3 ) and in each monitoring pair (P 1 , P 2 , P 3 , P 4 ), the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is directly connected to the gate of the transistor ( 3 ) and the cathode of the light source ( 2 ) is connected to the drain of the transistor ( 3 ), wherein those cathode connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes is switched for this purpose in the direction of the auxiliary branch (HS) in the form of the transistor ( 3 ) of the respective monitoring pair (P 1 , P 2 , P 3 , P 4 ), wherein the main switch ( 4 ) is designed as a self-blocking P-channel MOSFET, which is electrically connected on the source side to the voltage input (SE), on the drain side to the power branch and on the gate side to an end of the auxiliary branch on the voltage input side.

13 . A short-circuit fault detection illumination device ( 1 ) for a motor vehicle headlight, comprising:

a voltage input (SE) and a terminal (ME) for connection to earth potential;

a power branch (LS) supplied via the voltage input (SE), which comprises a number of light sources ( 2 ) to be monitored, wherein this number is at least two, wherein the light sources ( 2 ) are designed to emit light of the illumination device ( 1 ) and the light sources ( 2 ) are connected to one another in series within the power branch (LS); and

an auxiliary branch (HS) with transistors ( 3 ) arranged therein and connected to one another in series, wherein each of the light sources ( 2 ) of the power branch (LS) is associated with one of the transistors ( 3 ), and thus a monitoring pair (P 1 , P 2 , P 3 , P 4 ), consisting of one of the light sources ( 2 ) to be monitored and one of the transistors ( 3 ) assigned for monitoring, is formed, wherein each one of the transistors ( 3 ) is coupled to the cathode and anode of one of the light sources ( 2 ) in such a manner that the voltage that drops across the light source ( 2 ) in normal operation is used to connect the transistor ( 3 ), and in the event of a short circuit of the light source ( 2 ), the voltage drop caused by the short circuit leads to a blocking of the transistor ( 3 ) and thus of the auxiliary branch (HS),

wherein the short-circuit fault detection illumination device ( 1 ) further has a fault detection device ( 6 ) coupled to the auxiliary branch (HS), which is designed to output an error signal (S F ) or trigger an error routine (FR) in the event of the auxiliary branch being blocked, and

wherein the transistors ( 3 ) of the auxiliary branch (HS) are designed as self-blocking P-channel MOSFETs, wherein an ohmic resistor is respectively connected in series between the transistors ( 3 ) and in each monitoring pair, the light source ( 2 ) and transistor ( 3 ) are coupled by virtue of the fact that the anode of the light source ( 2 ) is connected to the source of the transistor ( 3 ) and the cathode of the light source ( 2 ) is connected to the gate of the transistor ( 3 ), wherein those anode connections that start from connection points (P) located between light sources ( 2 ) are respectively provided with a diode determining the power flow between the power branch (LS) and auxiliary branch (HS), wherein the direction of flow of the diodes is switched for this purpose in the direction of the power branch (LS), wherein an end of the auxiliary branch (HS) on the earth terminal side is connected to the earth terminal (ME) via an auxiliary ohmic resistor ( 5 ) and an end of the auxiliary branch (HS) on the voltage input side is directly connected to the voltage input (SE), wherein a node (K) is formed between the auxiliary branch (HS) and the auxiliary ohmic resistor ( 5 ), and the fault detection device ( 6 ) is electrically connected to this node (K) and thus detects a change in potential of the node (K) caused by blocking or conductivity of the auxiliary branch (HS) and, depending thereon, outputs an error signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2023
From: PETSCH, DANIEL
To: ZKW GROUP GMBH
Reel/Frame 065000/0907 →
Priority Claims (1)
EP 21165642 · Mar 29, 2021 · regional
Continuity (1)
Related Publication 20240166130A1 · May 23, 2024
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