Side pocket mandrel with direct check valves
A side pocket mandrel for use in a gas lift system includes a primary flow bore that is linearly aligned with the primary longitudinal axis of the production tubing. The side pocket mandrel also includes valve pocket that is laterally offset from the primary flow bore, where the valve pocket includes a port that extends through the side pocket mandrel to the annular space (annulus) to place the interior of the valve pocket in fluid communication with the annulus. To prevent the unintended passage of fluids from the interior of the side pocket mandrel to the annulus through the valve pocket and port, the side pocket mandrel includes an integrated check valve within the port that permits the flow of fluids from the annuls into the side pocket mandrel, while preventing the passage of fluids from the side pocket mandrel to the annulus.
1 . A side pocket mandrel for use in a gas lift system configured to improve the recovery of petroleum fluids from a well, where the gas lift system is surrounded by an annular space within the well, the side pocket mandrel comprising:
a central bore extending through the side pocket mandrel;
a side pocket tube laterally offset from the central bore;
a gas lift valve installed in the side pocket tube that controls the passage of gases between the side pocket tube and the central bore, wherein the gas lift valve automatically opens when the pressure in the annular space exceeds an opening pressure of the gas lift valve;
a port that extends through the side pocket mandrel into the side pocket tube, wherein the port and side pocket tube are substantially orthogonal to one another; and
a check valve concealed within the port and configured to control the movement of fluids from the annular space through the port, wherein the check valve comprises:
a valve seat; and
a movable valve member that is configured to open when the pressure in the annular space is greater than the pressure in the side pocket tube and wherein the opening pressure of the gas lift valve is greater than the pressure required to open the check valve.
2 . The side pocket mandrel of claim 1 , further comprising a valve recess adjacent to the side pocket tube.
3 . The side pocket mandrel of claim 2 , wherein the check valve is a low-profile check valve that is concealed within the valve recess such that the low-profile check valve does not extend beyond an outer diameter of the side pocket mandrel.
4 . The side pocket mandrel of claim 1 , wherein the side pocket mandrel comprises a plurality of check valves.
5 . The side pocket mandrel of claim 1 , wherein the movable valve member is configured to move into an open position off the valve seat when the pressure in the annular space is greater than the pressure inside the side pocket tube.
6 . The side pocket mandrel of claim 1 , wherein the gas lift valve and the check valve are arranged in a series configuration such that gases from the annular space must pass through the check valve before reaching the gas lift valve.