IP Library Granted Patent US 12,494,342
Granted Patent B2
US 12,494,342 · App. 18/431,759 · Granted Dec 9, 2025

Systems and methods for charged particle flooding to enhance voltage contrast defect signal

Inventors: Frank Nan Zhang (San Jose, CA); Zhongwei Chen (San Jose, CA); Yixiang Wang (Fremont, CA); Ying Crystal Shen (Fremont, CA)
Assignee: ASML Netherlands B.V.
H01J37/265H01J37/045H01J37/266H01J37/28H01J2237/0044H01J2237/0048H01J2237/0453H01J2237/0455H01J2237/0458H01J2237/049H01J2237/28H01J2237/2817
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Quick Facts
Patent No.
US 12,494,342
App. No.
18/431,759
Granted
Dec 9, 2025
Kind
B2
Abstract

Systems and methods for implementing charged particle flooding in a charged particle beam apparatus are disclosed. According to certain embodiments, a charged particle beam system includes a charged particle source and a controller which controls the charged particle beam system to emit a charged particle beam in a first mode where the beam is defocused and a second mode where the beam is focused on a surface of a sample.

Claims (36)

1 . A charged particle beam system comprising:

a charged particle source configured to emit a charged particle beam;

a controller configured to cause the charged particle beam system (i) to perform a plurality of operation modes, including a flooding mode and an inspection mode, and (ii) to control a beam current level and a beam spot size of the charged particle beam;

a plurality of electromagnetic lenses configured to manipulate the charged particle beam depending on an operation mode that the charged particle beam system is operating, wherein:

a first set of one or more of the plurality of electromagnetic lenses are configured to adjust the beam current level to a first beam current level during the flooding mode and to a second beam current level during the inspection mode, and

a second set of one or more of the plurality of electromagnetic lenses are configured to adjust the beam spot size to a first beam spot size during the flooding mode and to a second beam spot size during the inspection mode; and

a condenser lens configured to manipulate the charged particle beam, wherein the condenser lens is located between the charged particle source and the plurality of electromagnetic lenses.

2 . The charged particle beam system of claim 1 , wherein the first beam current level is higher than the second beam current level.

3 . The charged particle beam system of claim 1 , wherein the first beam spot size is larger than the second beam spot size.

4 . The charged particle beam system of claim 1 , wherein the plurality of electromagnetic lenses are multi-pole lenses.

5 . The charged particle beam system of claim 1 , wherein the plurality of electromagnetic lenses are quadrupole lenses.

6 . The charged particle beam system of claim 1 , further comprising an adjustable aperture configured to allow the charged particle beam to pass therethrough and to provide a selected aperture size depending on the operation mode that the charged particle beam system is operating.

7 . The charged particle beam system of claim 6 , further comprising an objective lens configured to focus the charged particle beam into a beam spot on a sample, wherein the objective lens is located between the plurality of electromagnetic lenses and the sample.

8 . A non-transitory computer readable medium storing a set of instructions that is executable by one or more processors of a charged particle beam system to cause the charged particle beam system to perform operations comprising:

controlling the charged particle beam system to switch between a plurality of operation modes, including a flooding mode and an inspection mode;

providing a charged particle beam through a plurality of electromagnetic lenses configured to manipulate the charged particle beam depending on an operation mode that the charged particle beam system is operating;

based on the operation mode, controlling a first set of one or more of the plurality of electromagnetic lenses to adjust a beam current level of the charged particle beam and controlling a second set of one or more of the plurality of electromagnetic lenses to adjust a beam spot size of the charged particle beam, wherein:

in the flooding mode, the first set of one or more of the plurality of electromagnetic lenses are controlled to set the beam current level to a first beam current level and the second set of one or more of the plurality of electromagnetic lenses are controlled to set the beam spot size to a first beam spot size, and

in the inspection mode, the first set of one or more of the plurality of electromagnetic lenses are controlled to set the beam current level to a second beam current level and the second set of one or more of the plurality of electromagnetic lenses are controlled to set the beam spot size to a second beam spot size; and

controlling a condenser lens to manipulate the charged particle beam, wherein the condenser lens is located between a charged particle source and the plurality of electromagnetic lenses.

9 . The non-transitory computer readable medium of claim 8 , wherein the first beam current level is higher than the second beam current level.

10 . The non-transitory computer readable medium of claim 8 , wherein the first beam spot size is larger than the second beam spot size.

11 . The non-transitory computer readable medium of claim 8 , wherein the plurality of electromagnetic lenses are multi-pole lenses.

12 . The non-transitory computer readable medium of claim 8 , wherein the plurality of electromagnetic lenses are quadrupole lenses.

13 . The non-transitory computer readable medium of claim 8 , wherein the operations further comprise controlling an adjustable aperture, configured to allow the charged particle beam to pass therethrough, to provide a selected aperture size depending on the operation mode that the charged particle beam system is operating.

14 . The non-transitory computer readable medium of claim 8 , wherein the operations further comprise controlling an objective lens to focus the charged particle beam into a beam spot on a sample, wherein the objective lens is located between the plurality of electromagnetic lenses and the sample.

15 . A non-transitory computer readable medium storing a set of instructions that is executable by one or more processors of a charged particle beam system to cause the charged particle beam system to perform operations for inspecting a sample, the operations comprising:

controlling the charged particle beam system to switch between a plurality of operation modes, including a flooding mode and an inspection mode;

providing a charge particle beam by a charged particle source;

based on the operation mode, controlling the charged particle beam system to adjust a beam current level of the charged particle beam and controlling the charged particle beam system to adjust a beam spot size of the charged particle beam, wherein:

in the flooding mode, the charged particle beam system is controlled to set the beam current level to a first beam current level and the beam spot size to a first beam spot size, and

in the inspection mode, the charged particle beam system is controlled to set the beam current level to a second beam current level and the beam spot size to a second beam spot size; and

controlling a condenser lens to manipulate the charged particle beam, wherein the condenser lens is located between a charged particle source and the plurality of electromagnetic lenses.

16 . The non-transitory computer readable medium of claim 15 , wherein controlling the charged particle beam system to adjust a beam current level comprises controlling a first set of one or more electromagnetic lenses.

17 . The non-transitory computer readable medium of claim 16 , wherein controlling the charged particle beam system to adjust a beam spot size comprises controlling a second set of one or more electromagnetic lenses.

18 . The non-transitory computer readable medium of claim 17 , wherein the first set and second set of the one or more electromagnetic lenses are quadrupole lenses.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2025
From: ZHANG, FRANK NAN; CHEN, ZHONGWEI; WANG, YIXIANG; SHEN, YING CRYSTAL
To: HERMES MICROVISION, INC.
Reel/Frame 072367/0850 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2025
From: HERMES MICROVISION, INC.
To: HERMES MICROVISION INCORPORATED B.V.
Reel/Frame 072367/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2025
From: HERMES MICROVISION INCORPORATED B.V.
To: ASML NETHERLANDS B.V.
Reel/Frame 072367/0938 →
Continuity (5)
Continuation 17026044 · Sep 18, 2020
Continuation 16053636 · Aug 2, 2018
Provisional Application 62550613 · Aug 26, 2017
Provisional Application 62540548 · Aug 2, 2017
Related Publication 20240379325A1 · Nov 14, 2024
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