Granted Patent B2

US 12,494,676 · App. 18/735,802 · Granted Dec 9, 2025

Inventors: Sean Christopher Laughery (Vicksburg, MI); Bryan Christian Mohney (Schoolcraft, MI); Burton Connor Judson (Kalamazoo, MI); Daniel Scott Gunnett (Portage, MI)

Assignee: Stryker Corporation

H02J50/402H02J7/00045H02J7/0045H02J7/0047H02J50/10

Abstract

Claims (58)

1 . A system for charging a battery, the system comprising:

one or more batteries, each battery comprising a battery controller;

one or more sterile barriers for encasing the one or more batteries, such that a battery of the one or more batteries is encased in a sterile barrier of the one or more sterile barriers; and

a charging device comprising:

one or more charging bays, each charging bay comprising:

a first antenna configured to establish communication with a battery controller of the battery encased in the sterile barrier in response to the battery being within a proximity of the charging bay; and

a second antenna configured to provide charging power to the battery encased in the sterile barrier; and

a charging controller configured to:

detect whether the first antenna has established communication with the battery in response to the battery being within the proximity of the charging bay; and

provide charging power to the battery via the second antenna in response to detecting that the first antenna has established communication with the battery.

2 . The system of claim 1 , wherein the sterile barrier includes at least one of a sterilizable wrap and an autoclavable container.

3 . The system of claim 1 , wherein the sterile barrier is configured to provide a sterile volume while the sterile barrier remains microbially sealed, and wherein the second antenna is configured to provide charging power to the battery encased within the sterile barrier while the sterile barrier remains microbially sealed.

4 . The system of claim 1 , wherein the battery comprises a visual indicator that indicates a characteristic of the battery, and wherein a portion of the sterile barrier is at least partially transparent to enable the visual indicator to be visible through the portion of the sterile barrier when the battery is encased within the sterile barrier and the sterile barrier remains microbially sealed.

5 . The system of claim 1 , wherein the charging device comprises a switching element that enables the charging controller to selectively activate and deactivate the first antenna and the second antenna, and wherein the charging controller is configured to control the switching element to:

deactivate the second antenna while the first antenna establishes communication with the battery controller; and

deactivate the first antenna while the second antenna provides charging power to the battery.

6 . A system for charging a battery, the system comprising:

a battery comprising a passive communication device and a battery controller coupled to the passive communication device, the battery controller being configured to place the battery in a low-power state;

a sterile barrier for encasing the battery; and

a charging device comprising:

a charging bay comprising:

one or more antennas configured to:

energize the passive communication device of the battery and establish communication with the battery controller via the energized passive communication device; and

provide charging power to the battery; and

a charging controller configured to:

control the one or more antennas to energize the passive communication device of the battery and establish communication with the battery controller via the energized passive communication device such that the battery controller causes the battery to exit the low-power state in response to communication being established;

receive authentication data to authenticate the battery via the established communication in response to the battery controller causing the battery to exit the low-power state; and

provide charging power to the battery via the one or more antennas in response to authenticating the battery.

7 . The system of claim 6 , wherein the sterile barrier includes at least one of a sterilizable wrap and an autoclavable container.

8 . The system of claim 6 , wherein the low-power state is further defined as a power state in which at least some portions of the battery are disabled and the battery consumes less power than in a full power state in which all portions of the battery are enabled.

9 . The system of claim 6 , wherein the battery comprises a visual indicator that indicates a characteristic of the battery, and wherein a portion of the sterile barrier is at least partially transparent to enable the visual indicator to be visible through the portion of the sterile barrier when the battery encased within the sterile barrier and while the sterile barrier remains microbially sealed.

10 . The system of claim 6 , wherein the sterile barrier is configured to provide a sterile volume while the sterile barrier remains microbially sealed, and wherein the charging device is configured to provide charging power to the battery encased within the sterile barrier while the sterile barrier remains microbially sealed.

11 . A method of operating a system for charging a battery, the system including one or more batteries, one or more sterile barriers, and a charging device, wherein each battery includes a battery controller, wherein the charging device includes one or more charging bays and a charging controller, wherein each charging bay includes a first antenna and a second antenna, and wherein the method comprises steps of:

encasing a battery of the one or more batteries in a sterile barrier of the one or more sterile barriers;

placing the battery within a proximity of the charging bay;

establishing, with the first antenna, communication with a battery controller of the battery encased in the sterile barrier in response to the battery being within a proximity of the charging bay;

detecting, with the charging controller, whether the first antenna has established communication with the battery in response to the battery being within the proximity of the charging bay; and

providing, with the charging controller, charging power to the battery encased in the sterile barrier via the second antenna in response to detecting that the first antenna has established communication with the battery.

12 . The method of claim 11 , wherein the sterile barrier includes at least one of a sterilizable wrap and an autoclavable container.

13 . The method of claim 11 , wherein the method further comprises steps of:

providing, with the sterile barrier, a sterile volume while the sterile barrier remains microbially sealed; and

providing, with the second antenna, charging power to the battery encased within the sterile barrier while the sterile barrier remains microbially sealed.

14 . The method of claim 11 , wherein the battery comprises a visual indicator that indicates a characteristic of the battery, and wherein a portion of the sterile barrier is at least partially transparent to enable the visual indicator to be visible through the portion of the sterile barrier when the battery is encased within the sterile barrier and the sterile barrier remains microbially sealed.

15 . The method of claim 11 , wherein the charging device comprises a switching element and wherein the method further comprises steps of:

controlling, with the charging controller, the switching element to deactivate the second antenna while the first antenna establishes communication with the battery controller; and

controlling, with the charging controller, the switching element to deactivate the first antenna while the second antenna provides charging power to the battery.

16 . A method of operating a system for charging a battery, the system including a battery, a sterile barrier, and a charging device, wherein each battery includes a passive communication device and a battery controller, wherein the charging device includes a charging bay and a charging controller, wherein each charging bay includes one or more antennas, and wherein the method comprises steps of:

placing, with the battery controller, the battery in a low-power state;

encasing the battery in the sterile barrier;

controlling, with the charging controller, the one or more antennas to energize the passive communication device of the battery and establish communication with the battery controller via the energized passive communication device such that the battery controller causes the battery to exit the low-power state in response to communication being established;

receiving, with the charging controller, authentication data to authenticate the battery via the established communication in response to the battery controller causing the battery to exit the low-power state; and

providing, with charging controller, charging power to the battery via the one or more antennas in response to authenticating the battery.

17 . The method of claim 16 , wherein the sterile barrier includes at least one of a sterilizable wrap and an autoclavable container.

18 . The method of claim 16 , wherein the low-power state is further defined as a power state in which at least some portions of the battery are disabled and the battery consumes less power than in a full power state in which all portions of the battery are enabled.

19 . The method of claim 16 , wherein the battery comprises a visual indicator that indicates a characteristic of the battery, and wherein a portion of the sterile barrier is at least partially transparent to enable the visual indicator to be visible through the portion of the sterile barrier when the battery encased within the sterile barrier and while the sterile barrier remains microbially sealed.

20 . The method of claim 16 , wherein the method further comprises steps of:

providing, with the sterile barrier, a sterile volume while the sterile barrier remains microbially sealed; and

providing, with the one or more antennas, charging power to the battery encased within the sterile barrier while the sterile barrier remains microbially sealed.

Assignments (2)

Continuity (4)

References Cited (191)