Machine monitoring
A mobile agricultural machine includes a sensor capable of sensing a gaseous composition of an air flow impinging the sensor; an air filtering unit configured to remove particulate matter from the air flow; and a controller. The controller is configured to: receive a sensing signal from the sensor, wherein the sensing signal is representative of the gaseous composition; and output an indication signal if the gaseous composition is indicative of an anomaly associated with an operation of the mobile agricultural machine.
1 . A mobile agricultural machine comprising:
a sensor capable of sensing a gaseous composition of an air flow impinging the sensor;
an air filtering unit configured to remove particulate matter from the air flow; and
a controller configured to:
(i) receive a sensing signal from the sensor, wherein the sensing signal is representative of the gaseous composition generated at least in part by the mobile agricultural machine;
(ii) compare the sensing signal to a reference odour library;
(iii) identify an anomaly associated with an operation of the mobile agricultural machine when the sensing signal matches an anomaly reference signal of the reference odour library; and
(iv) output an indication signal in response to identification of the anomaly.
2 . The mobile agricultural machine of claim 1 , wherein:
the sensor comprises a sensor array including a plurality of sensor elements;
the sensing signal comprises an element response signal for each sensor element; and
the controller is configured to compare a combination of the element response signals to one or more reference signal combinations of the reference odour library.
3 . The mobile agricultural machine of claim 1 , wherein the gaseous composition indicative of the anomaly associated with the operation of the mobile agricultural machine comprises one or more of:
a composition associated with ignition, heating, smouldering, smoking or burning of one or more of: crop, crop residue, a machine fluid, dust or dirt;
a composition associated with friction or rubbing of components;
a composition associated with overheating or burning of electric cables and/or electric or electronic components;
a composition associated with leakage or spillage of a machine fluid; and
a composition associated with a drive system malfunction.
4 . The mobile agricultural machine of claim 1 , wherein the sensor is positioned at a downstream end of an air flow circulating within the mobile agricultural machine.
5 . The mobile agricultural machine of claim 1 , further comprising a clean air source positioned at an air intake of the agricultural machine wherein:
the clean air source is configured to provide intermittent clean air flow;
the sensor is positioned downstream of an air flow flowing from the air intake; and
the controller is configured to:
identify the anomaly based on the sensing signal from the sensor in the presence of the clean air flow from the clean air source.
6 . The mobile agricultural machine of claim 1 , wherein the mobile agricultural machine further comprises a sealed housing enclosing the sensor and the air filtering unit is configured to control an air flow into the sealed housing.
7 . The mobile agricultural machine of claim 1 , wherein:
the air filtering unit comprises a dust filter; and
the controller is configured to:
(i) detect a saturation of the dust filter; and
(ii) in response, output a dust filter alert signal and/or initiate a cleaning mechanism for cleaning the dust filter.
8 . The mobile agricultural machine of claim 7 , wherein the mobile agricultural machine comprises an air flow sensor configured to sense an air flow or an air pressure at the sensor and wherein the controller is configured to detect a saturation of the dust filter based on the sensed air flow or air pressure.
9 . The mobile agricultural machine of claim 8 , wherein:
the air flow sensor comprises an air flow sensor element or an air pressure sensor, and the air flow sensor is positioned between the dust filter and the sensor; or
the air flow sensor comprises a differential pressure sensor having:
(i) an internal air pressure sensor positioned on an internal side of the dust filter between the dust filter and the sensor; and
(ii) an external air pressure sensor positioned on an external side of the dust filter opposite the internal side.
10 . The mobile agricultural machine of claim 1 , wherein the controller is configured to output the indication signal if a level of the gaseous composition indicative of the anomaly is greater than an anomaly threshold level.
11 . The mobile agricultural machine of claim 1 , wherein the controller is configured to output the indication signal to one or more of:
a remote monitoring module;
a user device;
a cab display screen;
an audible signal generator; and
a visual signal generator.
12 . The mobile agricultural machine of claim 1 , wherein the controller is configured to output a control signal for controlling the mobile agricultural machine based on the anomaly indicated by the gaseous composition.
13 . The mobile agricultural machine of claim 1 , wherein the controller is configured to output a control signal to:
activate a fire extinguishing system;
abort an agricultural operation;
remove or reduce power to one or more components of the mobile agricultural machine; and/or
increase or decrease a fan speed of a cooling fan.
14 . The mobile agricultural machine of claim 1 , wherein the gaseous composition indicative of the anomaly associated with the operation of the mobile agricultural machine comprises:
a composition associated with ignition, heating, smouldering, smoking or burning of one or more of: crop, crop residue, a machine fluid, dust or dirt;
a composition associated with friction or rubbing of components;
a composition associated with overheating or burning of electric cables and/or electric or electronic components;
a composition associated with leakage or spillage of a machine fluid; and
a composition associated with a drive system malfunction.
15 . A method of monitoring a mobile agricultural machine, said method comprising:
receiving a sensing signal from a sensor of the mobile agricultural machine, wherein the sensing signal is representative of a gaseous composition impinging on the sensor, wherein the gaseous composition is generated at least in part by the mobile agricultural machine;
comparing the sensing signal to a reference odour library:
identifying an anomaly associated with an operation of the mobile agricultural machine when the sensing signal matches an anomaly reference signal of the reference odour library; and
outputting an indication signal in response to identification of the anomaly.