IP Library Granted Patent US 12,498,645
Granted Patent B2
US 12,498,645 · App. 18/047,300 · Granted Dec 16, 2025

Electrophotographic photosensitive member, and electrophotographic apparatus and process cartridge each including the electrophotographic photosensitive member

Inventors: Koichi Nakata (Tokyo, JP); Naohiro Takahashi (Chiba, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G5/0732C08F220/34C09D133/14G03G5/047G03G21/1814
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,498,645
App. No.
18/047,300
Granted
Dec 16, 2025
Kind
B2
Abstract

Provided is an electrophotographic photosensitive member including a support, a charge-generating layer, a first hole-transporting layer, and a second hole-transporting layer, wherein the second hole-transporting layer contains a hole-transportable compound represented by the formula (1) (mass: W1, energy value of the highest occupied molecular orbital: CTM1HOMO), and a hole-transportable compound represented by the formula (2) (mass: W2) and/or a hole-transportable compound represented by the formula (3) (mass: W3) (energy value of the highest occupied molecular orbital: CTM2HOMO), wherein a value calculated from the expression (I) is from 0.05% by mass to 5.0% by mass, and wherein the expression (II) is satisfied: (W2+W3)/(W1+W2+W3)×100 (% by mass) . . . Expression (I); and 0.05 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.30 (eV) . . . (II).

Claims (52)

1 . An electrophotographic photosensitive member, comprising:

a support;

a charge-generating layer formed on the support;

a first hole-transporting layer formed on the charge-generating layer; and

a second hole-transporting layer formed on the first hole-transporting layer, the second hole-transporting layer being a surface layer and comprising a copolymer of a composition containing hole-transportable compounds represented by formulae (1) and (3), and optionally comprising a hole-transportable compound represented by formula (2)

where R 11 and R 12 independently represent an alkylene group having 2 to 6 carbon atoms, R 13 and R 14 independently represent a hydrogen atom or a methyl group, n 1 represents 1, R 15 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 11 represents an integer of from 0 to 5 and when x 11 represents an integer of from 2 to 5, R 15 s may be identical to or different from each other, R 16 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 12 represents an integer of from 0 to 4 and when x 12 represents an integer of from 2 to 4, R 16 s may be identical to or different from each other, R 21 and R 22 independently represent an alkylene group having 2 to 6 carbon atoms, R 23 and R 24 independently represent a hydrogen atom or a methyl group, n 2 represents 1, R 25 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 21 represents an integer of from 0 to 5, and when x 21 represents an integer of from 2 to 5, R 25 s may be identical to or different from each other, R 26 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 22 represents an integer of from 0 to 4 and when x 22 represents an integer of from 2 to 4, R 26 s may be identical to or different from each other, R 31 and R 32 independently represent an alkylene group having 2 to 6 carbon atoms, R 33 and R 34 independently represent a hydrogen atom or a methyl group, n 3 represents 1, R 35 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a substituted or unsubstituted phenyl group, x 31 represents an integer of from 0 to 5 and when x 31 represents an integer of from 2 to 5, R 35 s may be identical to or different from each other, R 36 represents an alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms, and x 32 represents an integer of from 0 to 4 and when x 32 represents an integer of from 2 to 4, R 36 s may be identical to or different from each other, wherein

( W 2+ W 3)/( W 1+ W 2+ W 3)×100 (% by mass) is 0.05 to 5.0% by mass

when W1 is a mass of the hole-transportable compound represented by formula (1) in the composition, W2 is a mass of the hole-transportable compound represented by formula (2) in the composition, and W3 is a mass of the hole-transportable compound represented by formula (3) in the composition, and

0.05 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.30 (eV)

when CTM1HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (1) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by a density functional theory B3LYP/6-31G*, and

CTM2HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (3) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by the density functional theory B3LYP/6-31G*.

2 . The electrophotographic photosensitive member according to claim 1 , wherein 0.15 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.25 (eV).

3 . The electrophotographic photosensitive member according to claim 1 , wherein (W2+W3)/(W1+W2+W3)×100 (% by mass) is 0.1 to 2.0% by mass.

4 . The electrophotographic photosensitive member according to claim 3 , wherein (W2+W3)/(W1+W2+W3)×100 (% by mass) is 0.2 to 1.0% by mass.

5 . An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

a charging unit;

an exposing unit;

a developing unit; and

a transferring unit;

the electrophotographic photosensitive member comprising a support, a charge-generating layer formed on the support, a first hole-transporting layer formed on the charge-generating layer, and a second hole-transporting layer formed on the first hole-transporting layer, the second hole-transporting layer being a surface layer of the electrophotographic photosensitive member and comprising a copolymer of a composition containing hole-transportable compounds represented by formulae (1) and (3), and optionally comprising at a hole-transportable compound represented by formula (2)

where R 11 and R 12 independently represent an alkylene group having 2 to 6 carbon atoms, R 13 and R 14 independently represent a hydrogen atom or a methyl group, n 1 represents 1, R 15 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 11 represents an integer of from 0 to 5 and when x 11 represents an integer of from 2 to 5, R 15 s may be identical to or different from each other, R 16 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 12 represents an integer of from 0 to 4 and when x 12 represents an integer of from 2 to 4, R 16 s may be identical to or different from each other, R 21 and R 22 independently represent an alkylene group having 2 to 6 carbon atoms, R 23 and R 24 independently represent a hydrogen atom or a methyl group, n 2 represents 1, R 25 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 21 represents an integer of from 0 to 5, and when x 21 represents an integer of from 2 to 5, R 25 s may be identical to or different from each other, R 26 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 22 represents an integer of from 0 to 4 and when x 22 represents an integer of from 2 to 4, R 26 s may be identical to or different from each other, R 31 and R 32 independently represent an alkylene group having 2 to 6 carbon atoms, R 33 and R 34 independently represent a hydrogen atom or a methyl group, n 3 represents 1, R 35 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a substituted or unsubstituted phenyl group, x 31 represents an integer of from 0 to 5 and when x 31 represents an integer of from 2 to 5, R 35 s may be identical to or different from each other, R 36 represents an alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms, and x 32 represents an integer of from 0 to 4 and when x 32 represents an integer of from 2 to 4, R 36 s may be identical to or different from each other, wherein

( W 2+ W 3)/( W 1+ W 2+ W 3)×100 (% by mass) is 0.05 to 5.0% by mass

when W1 is a mass of the hole-transportable compound represented by formula (1) in the composition, W2 is a mass of the hole-transportable compound represented by formula (2) in the composition, and W3 is a mass of the hole-transportable compound represented by formula (3) in the composition, and

0.05 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.30 (eV)

when CTM1HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (1) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by a density functional theory B3LYP/6-31G*, and

CTM2HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (3) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by the density functional theory B3LYP/6-31G*.

6 . A process cartridge, comprising:

an electrophotographic photosensitive member; and

at least one unit selected from the group consisting of a charging unit, a developing unit, a transferring unit and a cleaning unit,

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit, and being removably mounted onto a main body of an electrophotographic apparatus;

the electrophotographic photosensitive member comprising a support, a charge-generating layer formed on the support, a first hole-transporting layer formed on the charge-generating layer, and a second hole-transporting layer formed on the first hole-transporting layer,

the second hole-transporting layer being a surface layer of the electrophotographic photosensitive member and comprising a copolymer of a composition containing hole-transportable compounds represented by formulae (1) and (3), and optionally comprising a hole-transportable compound represented by formula (2)

where R 11 and R 12 independently represent an alkylene group having 2 to 6 carbon atoms, R 13 and R 14 independently represent a hydrogen atom or a methyl group, n 1 represents 1, R 15 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 11 represents an integer of from 0 to 5 and when x 11 represents an integer of from 2 to 5, R 15 s may be identical to or different from each other, R 16 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 12 represents an integer of from 0 to 4 and when x 12 represents an integer of from 2 to 4, R 16 s may be identical to or different from each other, R 21 and R 22 independently represent an alkylene group having 2 to 6 carbon atoms, R 23 and R 24 independently represent a hydrogen atom or a methyl group, n 2 represents 1, R 25 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 21 represents an integer of from 0 to 5, and when x 21 represents an integer of from 2 to 5, R 25 s may be identical to or different from each other, R 26 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 22 represents an integer of from 0 to 4 and when x 22 represents an integer of from 2 to 4, R 26 s may be identical to or different from each other, R 31 and R 32 independently represent an alkylene group having 2 to 6 carbon atoms, R 33 and R 34 independently represent a hydrogen atom or a methyl group, n 3 represents 1, R 35 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a substituted or unsubstituted phenyl group, x 31 represents an integer of from 0 to 5 and when x 31 represents an integer of from 2 to 5, R 35 s may be identical to or different from each other, R 36 represents an alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms, and x 32 represents an integer of from 0 to 4 and when x 32 represents an integer of from 2 to 4, R 36 s may be identical to or different from each other, wherein

( W 2+ W 3)/( W 1+ W 2+ W 3)×100 (% by mass) is 0.05 to 5.0% by mass

when W1 is a mass of the hole-transportable compound represented by formula (1) in the composition, W2 is a mass of the hole-transportable compound represented by formula (2) in the composition, and W3 is a mass of the hole-transportable compound represented by formula (3) in the composition, and

0.05 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.30 (eV)

when CTM1HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (1) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by a density functional theory B3LYP/6-31G*, and

CTM2HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (3) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by the density functional theory B3LYP/6-31G*.

7 . A method of producing an electrophotographic photosensitive member including a support, a charge-generating layer formed on the support, a first hole-transporting layer formed on the charge-generating layer, and a second hole-transporting layer formed on the first hole-transporting layer, the second hole-transporting layer being a surface layer, the method comprising:

forming a coat of an application liquid for the second hole-transporting layer containing hole-transportable compounds represented by formulae (1) and (3), and optionally comprising a hole-transportable compound represented by formula (2); and

copolymerizing a composition incorporated into the coat to form the second hole-transporting layer of the electrophotographic photosensitive member

where R 11 and R 12 independently represent an alkylene group having 2 to 6 carbon atoms, R 13 and R 14 independently represent a hydrogen atom or a methyl group, n 1 represents 1, R 15 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 11 represents an integer of from 0 to 5 and when x 11 represents an integer of from 2 to 5, R 15 s may be identical to or different from each other, R 16 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 12 represents an integer of from 0 to 4 and when x 12 represents an integer of from 2 to 4, R 16 s may be identical to or different from each other, R 21 and R 22 independently represent an alkylene group having 2 to 6 carbon atoms, R 23 and R 24 independently represent a hydrogen atom or a methyl group, n 2 represents 1, R 25 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms or a substituted or unsubstituted phenyl group, x 21 represents an integer of from 0 to 5, and when x 21 represents an integer of from 2 to 5, R 25 s may be identical to or different from each other, R 26 represents an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms, x 22 represents an integer of from 0 to 4 and when x 22 represents an integer of from 2 to 4, R 26 s may be identical to or different from each other, R 31 and R 32 independently represent an alkylene group having 2 to 6 carbon atoms, R 33 and R 34 independently represent a hydrogen atom or a methyl group, n 3 represents 1, R 35 represents an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a substituted or unsubstituted phenyl group, x 31 represents an integer of from 0 to 5 and when x 31 represents an integer of from 2 to 5, R 35 s may be identical to or different from each other, R 36 represents an alkyl group having 1 to 4 carbon atoms or an alkoxy group having 1 to 4 carbon atoms, and x 32 represents an integer of from 0 to 4 and when x 32 represents an integer of from 2 to 4, R 36 s may be identical to or different from each other, wherein

( W 2+ W 3)/( W 1+ W 2+ W 3)×100 (% by mass) is 0.05 to 5.0% by mass

when W1 is a mass of the hole-transportable compound represented by formula (1) that is incorporated into the application liquid for the second hole-transporting layer, W2 is a mass of the hole-transportable compound represented by formula (2) that is incorporated into the application liquid for the second hole-transporting layer, and W3 is a mass of the hole-transportable compound represented by formula (3) that is incorporated into the application liquid for the second hole-transporting layer, and

0.05 (eV)≤|CTM2HOMO|−|CTM1HOMO|≤0.30 (eV)

when CTM1HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (1) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by a density functional theory B3LYP/6-31G*, and

CTM2HOMO is an energy value of a highest occupied molecular orbital of the hole-transportable compound represented by formula (3) obtained as a result of energy calculation of the hole-transportable compound after structure optimization thereof by the density functional theory B3LYP/6-31G*.

8 . The electrophotographic photosensitive member according to claim 1 , wherein the second hole-transportable layer comprises the hole-transportable compound according to formula (2).

9 . The electrophotographic apparatus according to claim 5 , wherein the second hole-transportable layer comprises the hole-transportable compound according to formula (2).

10 . The process cartridge according to claim 6 , wherein the second hole-transportable layer comprises the hole-transportable compound according to formula (2).

11 . The method of producing an electrophotographic photosensitive member according to claim 7 , wherein the second hole-transportable layer comprises the hole-transportable compound according to formula (2).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2022
From: NAKATA, KOICHI; TAKAHASHI, NAOHIRO
To: CANON KABUSHIKI KAISHA
Reel/Frame 061622/0022 →
Priority Claims (1)
JP 2021-177593 · Oct 29, 2021 · national
Continuity (1)
Related Publication 20230143174A1 · May 11, 2023
References Cited (38)
US 7186489B2 · Uematsu · 2007 [cited by applicant]
US 7226711B2 · Amamiya · 2007 [cited by applicant]
US 7534534B2 · Nakata · 2009 [cited by applicant]
US 9316931B2 · Takagi · 2016 [cited by applicant]
US 9389523B2 · Nakata · 2016 [cited by applicant]
US 9594318B2 · Nakata · 2017 [cited by applicant]
US 9740117B2 · Kosaka · 2017 [cited by applicant]
US 10042272B2 · Mori · 2018 [cited by applicant]
US 10120331B2 · Nakata · 2018 [cited by applicant]
US 10310395B2 · Nakata · 2019 [cited by applicant]
US 10451984B2 · Mori · 2019 [cited by applicant]
US 10488769B2 · Nakata · 2019 [cited by applicant]
US 10488771B2 · Mori · 2019 [cited by applicant]
US 10558132B2 · Ishiduka · 2020 [cited by applicant]
US 10558133B2 · Nakamura · 2020 [cited by applicant]
US 10670979B2 · Nakata · 2020 [cited by applicant]
US 10761442B2 · Nakata · 2020 [cited by applicant]
US 10768539B2 · Mori · 2020 [cited by applicant]
US 10831118B2 · Watanabe · 2020 [cited by applicant]
US 10969703B2 · Takeuchi · 2021 [cited by applicant]
US 10976677B2 · Tokimitsu · 2021 [cited by applicant]
US 11029615B2 · Mitsui · 2021 [cited by applicant]
US 11029616B2 · Kujirai · 2021 [cited by applicant]
US 11169453B2 · Takeuchi · 2021 [cited by applicant]
US 11204560B2 · Tokimitsu · 2021 [cited by applicant]
US 11237494B2 · Mori · 2022 [cited by applicant]
US 20110318677A1 · Doi · 2011 [cited by examiner]
US 20180173121A1 · Noguchi · 2018 [cited by applicant]
US 20190025719A1 · Yamazaki · 2019 [cited by examiner]
US 20190369515A1 · Nishida · 2019 [cited by examiner]
US 20200249590A1 · Nakata · 2020 [cited by applicant]
US 20200341394A1 · Ikari · 2020 [cited by applicant]
US 20210033992A1 · Kaku · 2021 [cited by applicant]
JP 2018101136A · 2018 [cited by applicant]
JP 2019211544A · 2019 [cited by applicant]
JP 2019211545A · 2019 [cited by applicant]
JP 2019211548A · 2019 [cited by applicant]
JP 2019211549A · 2019 [cited by applicant]