IP Library › Granted Patent US 12,503,583
Granted Patent B2
US 12,503,583 · App. 17/333,905 · Granted Dec 23, 2025

Perfluoropolymer, liquid composition, polymer electrolyte membrane, membrane electrode assembly and polymer electrolyte fuel cell

Inventors: Takeshi Hirai (Tokyo, JP); Daisuke Jomuta (Tokyo, JP); Chikaya Tamitsuji (Tokyo, JP)
Assignee: AGC Inc.
C08L27/18H01M4/8657H01M8/1004H01M50/426C08L2203/20H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 12,503,583
App. No.
17/333,905
Granted
Dec 23, 2025
Kind
B2
Abstract

To provide a perfluoropolymer capable of producing an electrolyte membrane excellent in electrical conductivity and mechanical strength under high temperature environment, as well as a liquid composition, a polymer electrolyte membrane, a membrane electrode assembly and a polymer electrolyte fuel cell, obtainable by using the perfluoropolymer. The perfluoropolymer of the present invention contains perfluoromonomer units, does not substantially contain units having a halogen atom other than a fluorine atom, does not substantially contain units having a ring structure, and has acid-type sulfonic acid groups, wherein the perfluoromonomer units contain at least one type of units A selected from the group consisting of perfluoro vinyl ether units and perfluoro allyl ether units; the ion exchange capacity is from 1.4 to 2.5 milliequivalent/gram dry resin; and the storage modulus at 120° C. is at least 60 MPa.

Claims (33)

1 . A perfluoropolymer:

containing perfluoromonomer units,

not substantially containing units having a halogen atom other than a fluorine atom,

not substantially containing units having a ring structure, and

having acid-type sulfonic acid groups,

wherein:

the perfluoromonomer units contain at least one type of units A selected from the group consisting of perfluorovinyl ether units and perfluoroallyl ether units,

the perfluoroallyl ether units are units represented by formula A-1:

where R F1 and R F2 are each independently a C 1-3 perfluoroalkylene group,

the perfluorovinyl ether units are units represented by formula (A-3)

where R F1 and R F2 are each independently a C 1-3 perfluoroalkylene group,

an ion exchange capacity of the perfluoropolymer is from 1.49 to 2.5 milliequivalents/gram dry resin, and

a storage modulus of the perfluoropolymer at 120° C. is at least 60 MPa.

2 . The perfluoropolymer according to claim 1 , wherein the ion exchange capacity is from 1.91 to 2.50 milliequivalent/gram dry resin.

3 . The perfluoropolymer according to claim 1 , wherein a hydrogen gas permeation coefficient of the perfluoropolymer under conditions of a temperature of 80° C. and a relative humidity of 10%, is at most 2.5×10 −9 cm 3 ·cm/(s·cm 2 ·cmHg).

4 . The perfluoropolymer according to claim 1 , which is a perfluoropolymer obtained by converting precursor groups of a precursor polymer in which the acid-type sulfonic acid groups are in the form of the precursor groups, into the acid-type sulfonic acid groups, wherein a TQ value of the precursor polymer is at least 220° C.

5 . The perfluoropolymer according to claim 1 , wherein a content of units A is from 7 to 45 mol % to all units in the perfluoropolymer.

6 . The perfluoropolymer according to claim 1 , wherein the perfluoromonomer units further contain tetrafluoroethylene units.

7 . A liquid composition comprising the perfluoropolymer as defined in claim 1 and a liquid medium.

8 . A polymer electrolyte membrane comprising the perfluoropolymer as defined in claim 1 .

9 . The polymer electrolyte membrane according to claim 8 , which further contains a reinforcing material.

10 . A membrane electrode assembly comprising an anode having a catalyst layer containing a catalyst and a polymer having ion exchange groups, a cathode having a catalyst layer containing a catalyst and a polymer having ion exchange groups, and the polymer electrolyte membrane as defined in claim 8 , disposed between the anode and the cathode.

11 . The membrane electrode assembly according to claim 10 , wherein at least one of the polymer having ion exchange groups contained in the anode and the polymer having ion exchange groups contained in the cathode, is a perfluoropolymer:

containing perfluoromonomer units,

not substantially containing units having a halogen atom other than a fluorine atom,

not substantially containing units having a ring structure, and

having acid-type sulfonic acid groups,

wherein:

the perfluoromonomer units contain at least one type of units A selected from the group consisting of perfluorovinyl ether units and perfluoroallyl ether units,

an ion exchange capacity of the perfluoropolymer is from 1.4 to 2.5 milliequivalents/gram dry resin, and

a storage modulus of the perfluoropolymer at 120° C. is at least 60 MPa.

12 . A polymer electrolyte fuel cell comprising the membrane electrode assembly as defined in claim 10 .

13 . The perfluoropolymer according to claim 1 , wherein the ion exchange capacity is from 1.60 to 2.5 milliequivalent/gram dry resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2021
From: HIRAI, TAKESHI; JOMUTA, DAISUKE; TAMITSUJI, CHIKAYA
To: AGC INC.
Reel/Frame 056386/0035 →
Priority Claims (2)
JP 2018-230213 · Dec 7, 2018 · national
JP 2019-036658 · Feb 28, 2019 · national
Continuity (2)
Continuation PCTJP2019047942 · Dec 6, 2019
Related Publication 20210301119A1 · Sep 30, 2021
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