IP Library Granted Patent US 12,503,586
Granted Patent B2
US 12,503,586 · App. 17/239,789 · Granted Dec 23, 2025

Thermal conductive potting composition

Inventors: Lei Huang (Shanghai, CN); Hao Wu (Shanghai, CN); Xueyu Qiu (Shanghai, CN); Xuan Xie (Shanghai, CN)
Assignee: Henkel AG & Co. KGaA
C08L63/00C09K5/14C08L2205/025
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Quick Facts
Patent No.
US 12,503,586
App. No.
17/239,789
Granted
Dec 23, 2025
Kind
B2
Abstract

This invention relates to a thermal conductive potting composition. In particular, the present invention relates to a thermal conductive potting composition having a low viscosity, a high thermal conductivity, a high toughness and excellent thermal shock performance for new energy vehicles.

Claims (15)

1 . A thermal conductive potting composition, consisting of:

A) a first epoxy resin having a viscosity of at least 10000 mPa·s at 25° C., the epoxy resin being present in an amount of about 10 wt. % based on the total weight of the composition,

B) a second epoxy resin that is different from the first epoxy resin, the second epoxy resin being a triglycidyl ether resin having at least three epoxy functional groups, and a viscosity of at least 10 mPa·s and not greater than 1000 mPa·s at 25° C.,

C) core shell nanoparticles, 20% by weight of which have a particle size of 0.01 to 1 μm,

D) fillers, which consist of:

D1) a silane surface-modified spherical alumina, which has an average particle size of greater than 17 μm and not greater than 35 μm, the silane surface-modified spherical alumina being present in an amount of about 56 wt. % based on the total weight of the composition and

D2) a thermal conductive alumina powder having an average particle size of greater than 3 μm and not greater than 5 μm, the thermal conductive powder being present in an amount of about 14 wt. % based on the total weight of the composition,

E) a curing agent,

F) a cure accelerator being tris(dimethylaminomethyl)phenol, and

G) silica.

2 . The thermal conductive potting composition according to claim 1 , wherein the content of the component B) is from 1.5% to 5% by weight, based on the total weight of the composition.

3 . The thermal conductive potting composition according to claim 1 , wherein the content of the component C) is from 1% to 50% by weight, based on the total weight of the composition.

4 . The thermal conductive potting composition according to claim 1 , wherein the component D1) contains 0.001% to 5% by weight of silane.

5 . The thermal conductive potting composition according to claim 1 , wherein the content of the component E) is from 1% to 20% by weight, based on the total weight of the composition.

6 . A new energy vehicle comprising a cured product of the thermal conductive potting composition according to claim 1 .

Continuity (2)
Continuation PCTCN2018112319 · Oct 29, 2018
Related Publication 20210238408A1 · Aug 5, 2021
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