Granted Patent B2

US 12,503,714 · App. 17/298,786 · Granted Dec 23, 2025

Inventors: Michael K. Danquah (Humble, TX); Robert D. Chisholm (McKinney, TX); Allana K. Welsh (Denton, TX); Leslie M. Perry (Fort Worth, TX); Maud A.W. Hinchee (Little Elm, TX); Smrithi Rajagopal (Frisco, TX); Josh J. Redublo (Corpus Christi, TX)

Assignee: TENFOLD TECHNOLOGIES, LLC

C12P17/188C05F11/02C05F17/20C05F17/957C05G5/23C12P7/50C12P39/00A01C21/00

Abstract

Claims (28)

1 . A method for producing low-rank coal aerobic digestion products and a consortium of low-rank coal-degrading microbes, the method comprising:

a) combining a low-rank coal substrate, water, a rock phosphate, and yeast to form an aqueous mixture;

b) incubating the aqueous mixture within a container to produce the low-rank coal aerobic digestion products and the consortium of low-rank coal-degrading microbes, wherein the low-rank coal aerobic digestion products are produced by a population of microorganisms that naturally reside in or on the low-rank coal substrate, and wherein no exogenous low-rank coal degrading microorganisms are added to the aqueous mixture;

c) collecting a portion of the aqueous mixture comprising the low-rank coal aerobic digestion products and the consortium of low-rank coal-degrading microbes to produce a collected aqueous mixture; and

d) re-introducing at least a portion of the collected aqueous mixture comprising the low-rank coal aerobic digestion products and the consortium of low-rank coal-degrading microbes to the container to enrich the population of microorganisms that naturally reside in or on the low-rank coal substrate.

2 . The method according to claim 1 , wherein the incubating occurs in two or more stages.

3 . The method according to claim 1 , wherein the incubating occurs at a temperature from about 15° C. to 50° C.

4 . The method according to claim 1 , wherein the incubating occurs in a multistage bioreactor system comprising two or more bioreactors and the aqueous mixture is recycled within the two or more bioreactors at least once.

5 . The method according to claim 1 , wherein additional yeast is incorporated into the aqueous mixture at least once during the incubating.

6 . The method according to claim 1 , further comprising collecting at least one intermediate portion of the aqueous mixture, wherein the at least one intermediate portion of the aqueous mixture is collected at an earlier time point than the portion collected in c).

7 . The method according to claim 6 , further comprising concentrating the portion of the aqueous mixture or the intermediate portion of the aqueous mixture.

8 . The method according to claim 1 , further comprising recovering the low-rank coal aerobic digestion products in c) by separating a supernatant phase from a floc phase, wherein the supernatant phase comprises the low-rank coal aerobic digestion products and the floc phase comprises solids and dense humic substances.

9 . The method according to claim 8 , further comprising concentrating the supernatant phase by at least one method selected from the group consisting of evaporation, thin film evaporation, electro-coagulation, magnetic separation, and nanofiltration.

10 . The method according to claim 1 , wherein the low-rank coal aerobic digestion products comprise organic acids, low-rank coal derivatives, primary and secondary microbial metabolites, or a combination thereof.

11 . The method according to claim 10 , wherein the low-rank coal aerobic digestion products comprise the organic acids, the method further comprising separating the organic acids according to molecular weight.

12 . The method according to claim 1 and further comprising monitoring an E4/E6 ratio, a zeta potential, a chelation capacity, or a combination thereof during the incubating, and wherein the incubating is continued until a first preselected E4/E6 ratio is attained, a first preselected zeta potential is attained, a first preselected chelation capacity is attained, or a combination thereof, at which time the method further comprises collecting a first intermediate portion of the aqueous mixture, and wherein the incubating is continued following the collecting of the first intermediate portion of the aqueous mixture until at least one other preselected E4/E6 ratio is attained, one other preselected zeta potential is attained, one other preselected chelation capacity is attained, or a combination thereof, at which time the collecting of c) occurs or the method further comprises collecting an additional intermediate portion of the aqueous mixture.

13 . The method according to claim 1 , further comprising monitoring a chelation capacity, wherein the monitoring the chelation capacity comprises:

applying a sample of the collected aqueous mixture to a target agricultural soil to generate a sample target agricultural soil mixture;

drying the sample target agricultural soil mixture to generate a dried mixture;

incubating the dried mixture with a standardized ion solution to generate a treated dried mixture comprising a treated target agricultural soil;

using the treated dried mixture, separating the treated target agricultural soil from supernatant by centrifugation and filtration; and determining a concentration of ions in the supernatant;

determining a residual concentration of ions remaining in the treated target agricultural soil; and

calculating chelation capacity on a mass chelated ion per unit quantity of aqueous mixture basis.

14 . The method of claim 1 , wherein the low-rank coal substrate has a particle size of 0.001 mm to 0.1 mm.

15 . The method of claim 1 , further comprising, before a) pretreating the low-rank coal substrate with an alkaline solution having a concentration of alkali salt of 0.05M or less.

16 . The method according to claim 1 , wherein the low-rank coal aerobic digestion products comprise organic acids and wherein the organic acids are humic acids, fulvic acids, and primary and secondary microbial metabolites.

17 . A composition comprising the low-rank coal aerobic digestion products produced by the method of claim 1 , wherein the low-rank coal aerobic digestion products comprise one or more organic acids having a zeta potential lower than-10 mV and the composition is a liquid fertilizer.

18 . A method for improving plant growth, improving soil quality, or both improving plant growth and soil quality, the method comprising applying a composition comprising the low-rank coal aerobic digestion products produced by the method of claim 1 to a plant, to a soil, or to both a plant and a soil.

Assignments (1)

Continuity (2)

References Cited (129)