IP Library Granted Patent US 12,507,367
Granted Patent B2
US 12,507,367 · App. 18/297,790 · Granted Dec 23, 2025

Power converter

Inventor: Toshiaki Azuma (Amagasaki, JP)
Assignee: FUJI ELECTRIC CO., LTD.
H05K7/14322B60L15/007H05K7/06H05K7/14339
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Quick Facts
Patent No.
US 12,507,367
App. No.
18/297,790
Granted
Dec 23, 2025
Kind
B2
Abstract

A power converter includes a semiconductor module, a capacitor module, a control board, and an insulating plate. The capacitor module includes a smoothing capacitor, a first connection terminal electrically connected to the smoothing capacitor and a power supply outside the power converter, and a second connection terminal electrically connected to the semiconductor module. The insulating plate is located between the capacitor module and the control board so as to cover at least one of the first connection terminal and the second connection terminal.

Claims (40)

1 . A power converter comprising:

a semiconductor module to perform power conversion;

a capacitor module including a smoothing capacitor, a first connection terminal configured to electrically connect the smoothing capacitor to a power supply outside the power converter, and a second connection terminal electrically connected to the semiconductor module;

a control board to control the power conversion of the semiconductor module;

a plate-shaped insulating plate located between the capacitor module and the control board so as to cover at least one of the first connection terminal and the second connection terminal and made of an insulating resin, and

a housing to house the semiconductor module, the capacitor module, the control board, and the insulating plate so that the semiconductor module, the capacitor module, the control board and the insulating plate are not exposed to outside.

2 . The power converter according to claim 1 , wherein

the control board is arranged above the semiconductor module and the capacitor module; and

the insulating plate is located between the first and second connection terminals and the control board so as to cover the first and second connection terminals.

3 . The power converter according to claim 1 , wherein the control board is fixed to the housing via the insulating plate without being directly fixed to the housing.

4 . The power converter according to claim 1 , wherein

the housing is made of metal; and

the insulating plate is located between the first connection terminal of the capacitor module and the housing so as to cover the first connection terminal.

5 . The power converter according to claim 4 , wherein

the housing includes a side wall surrounding the capacitor module;

the first connection terminal is provided at a position facing the side wall; and

the insulating plate includes a wall extending along the side wall between the side wall of the housing and the first connection terminal.

6 . The power converter according to claim 1 , wherein

the housing includes a plurality of fastening holes to fasten and fix the insulating plate;

the capacitor module further includes a capacitor case to house the smoothing capacitor;

the capacitor case includes a recess recessed inward toward the smoothing capacitor; and

at least one of the plurality of fastening holes is provided at a position corresponding to the recess of the capacitor case.

7 . The power converter according to claim 1 , wherein

the semiconductor module includes a control terminal connected to the control board;

the insulating plate includes an opening extending along the control board and provided so as to correspond to the control terminal; and

the control terminal is connected to the control board via the opening.

8 . The power converter according to claim 1 , further comprising:

a plurality of conductor wirings configured to be electrically connected to a load outside the power converter; wherein

the semiconductor module includes a plurality of connectors provided so as to correspond to the plurality of conductor wirings to connect the plurality of conductor wirings to the semiconductor module; and

the insulating plate is located between the plurality of connectors and the control board so as to cover the plurality of connectors.

9 . The power converter according to claim 8 , wherein the control board is fastened and fixed to the insulating plate between the plurality of connectors in a direction along the control board.

10 . The power converter according to claim 8 , wherein the insulating plate includes a concave interference avoidance portion provided so as to correspond to each of the plurality of connectors and recessed to avoid interference with the plurality of connectors.

11 . A power converter comprising:

a semiconductor module to perform power conversion;

a capacitor module including a smoothing capacitor, a first connection terminal configured to electrically connect the smoothing capacitor to a power supply outside the power converter, and a second connection terminal electrically connected to the semiconductor module;

a control board to control the power conversion of the semiconductor module;

a housing to house the semiconductor module, the capacitor module, and the control board; and

a plate-shaped insulating plate located between the capacitor module and the control board so as to cover at least one of the first connection terminal and the second connection terminal and made of an insulating resin,

wherein the housing is made of metal; and

the insulating plate is located between the first connection terminal of the capacitor module and the housing so as to cover the first connection terminal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2023
From: AZUMA, TOSHIAKI
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 063272/0889 →
Priority Claims (1)
JP 2022-071927 · Apr 25, 2022 · national
Continuity (1)
Related Publication 20230345658A1 · Oct 26, 2023
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