IP Library › Granted Patent US 12,509,619
Granted Patent B2
US 12,509,619 · App. 19/047,523 · Granted Dec 30, 2025

Clay swelling inhibition using acrylic acid functionalized cellulose diacrylate carbon nanocomposite

Inventors: Mobeen Murtaza (Dhahran, SA); Azeem Rana (Lahore, PK); Sohail Nadeem (Lahore, PK); Muhammad Shahzad Kamal (Dhahran, SA); Mohamed Mahmoud (Dhahran, SA)
Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
C09K8/206C09K2208/10
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Quick Facts
Patent No.
US 12,509,619
App. No.
19/047,523
Granted
Dec 30, 2025
Kind
B2
Abstract

A method of clay swelling inhibition includes contacting an aqueous drilling fluid with a subterranean geological formation. The aqueous drilling fluid includes an acrylic acid functionalized cellulose diacrylate carbon nanocomposite (AA-Cellulose-NC) material in an amount of 0.1 to 2 percent by weight (wt. %) of the aqueous drilling fluid. The AA-Cellulose-NC material is deposited on and binds to an inner surface of the subterranean geological formation to form a hydrophobic filter cake layer to reduce swelling of clay in the subterranean geological formation.

Claims (29)

1 . A method of clay swelling inhibition, comprising:

contacting an aqueous drilling fluid with a subterranean geological formation,

wherein the aqueous drilling fluid comprises an acrylic acid functionalized cellulose diacrylate carbon nanocomposite material in an amount of 0.1 to 2 percent by weight (wt. %) of the aqueous drilling fluid,

wherein the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material is formed by reacting cellulose with acrylic acid, methyl methacrylate, and 2-ethyl hexyl acrylate then sonicating with carbon nanoparticles (CNPs);

wherein the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material is deposited on and binds to an inner surface of the subterranean geological formation to form a hydrophobic filter cake layer to reduce swelling of clay in the subterranean geological formation.

2 . The method of claim 1 , wherein swelling of the clay is reduced by 35 to 60% by volume compared to the subterranean geological formation contacted with an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

3 . The method of claim 1 , wherein a fluid loss decreases 20 to 30% by volume compared to the subterranean geological formation contacted with an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

4 . The method of claim 1 , wherein the aqueous drilling fluid further comprises a bentonite, a base, a polymer, a starch, and a barite.

5 . The method of claim 4 , wherein the bentonite is a sodium bentonite.

6 . The method of claim 1 , wherein the aqueous drilling fluid has a plastic viscosity 3 to 4 times greater than an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

7 . The method of claim 1 , wherein the aqueous drilling fluid comprises an acrylic acid functionalized cellulose diacrylate carbon nanocomposite material in an amount of 0.2 wt. % and swelling of the clay is reduced by 36 to 38% compared to an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

8 . The method of claim 1 , wherein the aqueous drilling fluid comprises an acrylic acid functionalized cellulose diacrylate carbon nanocomposite material in an amount of 0.5 wt. % and swelling of the clay is reduced by 45 to 48% compared to an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

9 . The method of claim 1 , wherein the aqueous drilling fluid comprises an acrylic acid functionalized cellulose diacrylate carbon nanocomposite material in an amount of 1 wt. % and swelling of the clay is reduced by 55 to 59% compared to an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

10 . The method of claim 1 , wherein the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material is made by a process, comprising:

mixing cellulose, an alkyl polyethylene glycol ether, and ammonium persulfate in water to form a first solution;

mixing acrylic acid, methyl methacrylate, and 2-ethyl hexyl acrylate with the first solution to form a second solution;

heating the second solution to a temperature of 80 to 90° C. for 20 to 40 minutes (min);

adding carbon nanoparticles to the second solution to form a third solution;

sonicating the third solution; and

heating the third solution to a temperature of 80 to 90° C. for 500 to 70 min to form the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

11 . The method of claim 1 , wherein the carbon nanoparticles are obtained from a millet carbon soot.

12 . The method of claim 4 , wherein the aqueous drilling fluid retains a thermal stability value of 85 to 90% at 1000° C. compared to a thermal stability value at 30° C.

13 . The method of claim 1 , wherein the aqueous drilling fluid has a yield point 1.5 to 2.5 times greater than an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

14 . The method of claim 1 , wherein the aqueous drilling fluid has a ratio of yield point to plastic viscosity (YP/PV) 0.4 to 0.6 times less than an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

15 . The method of claim 1 , wherein the aqueous drilling fluid has a gel strength at 10 seconds 1.3 to 1.7 times greater than an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

16 . The method of claim 1 , wherein the aqueous drilling fluid has a gel strength at 10 min 1.4 to 1.8 times greater than an aqueous fluid that is the same as the aqueous drilling fluid but does not contain the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material.

17 . The method of claim 1 , wherein the contacting occurs at a temperature of 70 to 80° C.

18 . The method of claim 1 , wherein the hydrophobic filter cake layer has a thickness of 0.1 to 50 μm.

19 . The method of claim 4 , wherein a mass ratio of the bentonite to the acrylic acid functionalized cellulose diacrylate carbon nanocomposite material is from 5:1 to 55:1.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2025
From: MURTAZA, MOBEEN; RANA, AZEEM; NADEEM, SOHAIL; KAMAL, MUHAMMAD SHAHZAD; MAHMOUD, MOHAMED
To: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
Reel/Frame 070137/0394 →
Continuity (2)
Provisional Application 63662207 · Jun 20, 2024
Related Publication 20250236778A1 · Jul 24, 2025
References Cited (6)
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US 11840662B2 · Shanmugam et al. · 2023 [cited by applicant]
US 11981857B1 · Saleh et al. · 2024 [cited by applicant]
Nadeem; “Acrylic Acid-Functionalized Cellulose Diacrylate-Carbon Nanocomposite Thin Film: Preparation, Characterization, and Applications”; JOM (Sustainable Composite Materials); Mar. 14, 2022, 74, p. 2113-2119. (Year: … [cited by examiner]
Mobeen Murtaza et al., “Acrylic Acid-Modified Cellulose Nanocomposite: A Promising Green Solution for Shale Inhibition in Water-Based Drilling Fluids”, International Petroleum Technology Conference, Feb. 12, 2024, 5 pag… [cited by applicant]
Mukaila A. Ibrahim et al., “Partially aminated acrylic acid grafted activated carbon as inexpensive shale hydration inhibitor”, Carbohydrate Research, vol. 491, Mar. 5, 2020, 107960, 8 pages. [cited by applicant]